C. S. SATISH KUMAR

Mobile: 098********, 099******** /994-***-****

Email: ac4oog@r.postjobfree.com,ac4oog@r.postjobfree.com

Seeking assignments in Production Planning & Control, with reputed organizations in the Food industries / Confectionery.

EXECUTIVE SUMMARY

A seasoned professional with over 23 years of rich experience in Production and Operations in Food Processing industry.

Presently working with Frigerio Conserva Allana Ltd., Zaheerabad, A.P. as Sr. Manager Production (F & V)

Expertise in conducting quality inspection of Fruit Processing.

Exposure in enhancing the production operations, optimizing resource & capacity utilization and escalating productivity & operational efficiencies..

Proficient in developing and improving processes to stabilize products as per process parameters with in-depth understanding.

Expertise in ensuring the productivity for improving the plant operations along with energy conservation for cost savings.

Possess excellent analytical, troubleshooting, interpersonal, relationship building and team building skills with proven ability in establishing quality systems / procedures and managing resources.

Years experience on hand in all aspects of the food processing industry including research, production and quality assurance with a strong Research, development, and Education background and a passion for challenges, pursuing a career with the food processing industry.

Skilled at building strong team environments and fostering open communications. Proficient in developing and improving processes to stabilize products as per process parameters.

Handling various process engineering operations involving processing of fruit pulps, conducting flavor comparison/enhancement / dosing and performing sensory evaluation of the samples.

Expertise in manufacture of diverse products including Fruit bars & Fruit tit bits and new products like Mango, Banana, Grape, Papaya, Orange, Apple, Pineapple, Strawberry, Guava & date fruit bars

A keen communicator with owned problem solving and analytical abilities.

EDUCATION

B.Sc from Sri Venkateswara University, Chittoor, in 1988-1990.

Diploma in computers from Info- Drive, Chittoor 1994-1995

AREAS OF EXPERTISE

Since Apr’06 Frigerio Conserva Allana Ltd., Zaheerabad as Sr.Manager Production

(F &V)

Jan’03 - Apr’06 Nutrine Sweets Pvt Ltd as Assistant Manager (Production), Hosakote, Bangalore

Sep’90 to Dec’02 Nutrine Confectionary Co.Ltd as Production Supervisor

Strategy Planning

Fruit ripening in ECRC and Natural, Sorting, Washing, Pulping, Refining, Decantation, Evaporation for Concentrated pulp, Sterilization, Filling in aseptic bags for export and further processed value added Sweeten and Pasteurized pulp manufacturing, Freezing, Frozen storing, Sanitation Teams and warehouse departments to improve quality, productivity, and eliminate waste; coordinated implementation of company quality assurance policies.

Providing guidance for site improvement and standards implementation.

Undertaking development and approvals of new vendors and vendor audits for existing vendors.

Conducting quality audits, support plant in quality trouble shooting and drive quality improvement activities across the unit.

Quality / In Process Quality Control

Implement HACCP to prevent contamination in the food processing chain.

Conduct regular audits to identify poisonous compounds & ensure NIL contamination of products.

Ensure adherence to ISO 9001:2000 quality norms

Consistent evaluation of vendor performance to ensure supply of quality material.

Conducting verification of online quality control activities & taking corrective steps to control the process parameters for compliance

Critical Control Points (CCPs) on defined intervals & providing suitable control measures

Conducting sensory evaluation of Fruit Pulp by proven sensory methodology.

Devising and effectuating Sanitation programme and controlling Microbial contamination levels in the food products to avoid food spoilage issues.

Research & Development

Spearhead the development of new food products & modification of existing ones, based on market feedback & trends.

Supervise products and their ingredient composition as per predefined specifications.

Mentor subordinates and ensure smooth flow of operations on the shop floor.

PPC/ Manufacturing/ Engineering

Production planning and Control, scheduling inventory management, Manpower, quality, cost control etc.

Scheduling material procurement plans for the manufacture of fruit bars, ensuring optimum inventory level.

Preparing Standard Operating Procedures, manuals & work instructions for production operations for the unit.

Maintaining periodic MIS/ reports for facilitating decision making by the management.

Manufacturing wrapping and packing of fruit bars, canning of fruit pulp and handling coding, labelling and packing.

Developing processes & formulations for manufacturing products and establish process parameters.

Conducting trials identify deviations & make relevant modifications to stabilize products.

Conducting retorting process, pasteurization process, physical, chemical and microbial analysis of pulp, Bulk preservation and storage of fruit pulps in SS tanks.

Performing flavor comparison trials, cost reduction trials, flavor enhancement trials to ensure right mix and dosing level of flavors for the product developed.

Over seeing complete Production planning, control and processing including procurement in manufacturing activities of Mango Pulp and Mango Slice and Aseptic.

Responsible for Preventive, Predictive and corrective maintenance of process equipment.

Providing Leader ship, setting the targets, assigning the tasks and communicating to a team of subordinates consisting 33 Executives and number of labour contractors for building a relation ship and achieving the daily target.

Ensuring the staff has the human and physical resources to undertake their work in an efficient manner with a clear idea of acceptance.

Closing monitoring of production accounts to timely deal with performance issues.

Scheduling material procurement plans for the manufacture of Mango Pulp and Mango Slices ensuring optimum inventory level.

Monitoring the Yield of Mango recovery, ripening loss, utility and Manpower, water consumption Vs Quantity Produce.

Monitoring the records maintenance of HACCP / ISO 9001:2001 / ISO 14001 / ISO 18001.

Handling the equipment canthern, HRS (Heat resistance system) for cooling the Mango pulp from 370C to 80C

Number of people under supervision: 33 totals & 750 Labours

Achievements

Implementation of Destoner and Decanter for Sweetened Frozen Mango Pulp.

Man power reduction by implementing the Pulp conveyor.

One of the team members for HACCP / ISO 9001-2001 / ISO 14001 / ISO 18001.

One of the faculty members to teach operational aspects of Frozen Mango production for internal training programs which itself it’s a continuous process as it is an organizational policy.

TRAINING PROGRAMME ATTENDED

HACCP Food Safety Management Systems – Conducted by DNV at Chittoor.

7QC tools. TQM, 5S, Kaizen, JIT and New Shop floor Management Systems.

Central Food Technological Research Institute Regional Centre at Hyderabad.

Management Development Programme conducted by TMTC, Pune

PERSONAL DETAILS

Permanent Address: 3-123, Lake view, Greamspet Chittoor

Date of Birth: 13th February 1969

Languages Known: English, Hindi,Telugu, Tamil & Marati

Computer Skills: Windows 98 to XP, Internet, and Microsoft Office XP, Lotus notes, ERP Oracle.

PassPort No. : M2697856 . Exp.dt: 9/10/2024

Reference

1)Mr. G.Lakshmi Narayanan

Executive Director

Nutrine Sweets Ltd, Hosakote

Mobile :: 093********

Contact this candidate