Quality Engineer

Yadala Tejeswar

RES: ***** Yorkshire Dr, Novi, **375

Email: *.********@*****.*** Phone: +1-248-***-****

TECHNICAL SKILLS:

Software/Databases: MS Office/ Word/ Excel/PowerPoint

Modeling Software’s: CATIA V5, AutoCAD, C.N.C, DFM& DFA, ASNT Level-II Certified

Quality engineer skills: 8D Problem solving, Supplier Quality, Quality management, LEAN Manufacturing, Six Sigma, Root cause analysis, Quality control, Poka yoke, Machine tools, Continuous improvement, Manufacturing operation, Production control, Kaizen, Gantt Chart.

Relevant Concepts: Structural and Thermal FEA, CAE Analysis, Automobile Engineering, Design Optimization.

PROFESSIONAL EXPERIENCE:

NYX.INC, USA (TIRE 1 Company) 08/2017-Present

Engineering Intern

Assists in improvement of newly manufacturing program of center console assembly of Chevrolet and Buick.

Conducts daily/weekly process and audits, analyze defects and provide summary data for statistical analysis.

Reviews Quality documentation such as SOPs including statistical evidence and product certification for incoming materials.

Actively participates in problem solving activities for customer and suppliers

Utilizing the concept of continuous improvement including lean.

End of the line verification and validation of the product to ensure desired quality standards.

Training a team for ISO TS16949 Audit (External and Internal Audits) and Plant Safety.

Assisting in Gage R&R for current and past due gages and new programs, Process Capability for new programs.

Monitoring SPC (Statistical Process Control) recording, cycle times and inspection reports and coordinating Dimensional Layouts with metrology team.

Preparing Quality Alerts Reports and assisting in PPAP, Gage Calibration and DFMEA.

Documenting PRR (Problem Reporting and Resolving) with team.

Assisting in AAR (Appearance Approval Report) with the quality team in the presence of client.

Preparation of FPA (First Part Approval), after the complete assembly of console.

Used Response Surface Optimization method to optimize design parameter.

Validated component design by analyzing theoretical, numerical and experimental data.

Designed Mold Tools for injection molding in Solid works.

Reviewed and analyzed monthly production plan against target volume against capacity and resources.

Conducted feasibility studies and developed operational strategies to achieve production and financial objectives.

Implemented knowledge of Lean Manufacturing and Six Sigma to reduce the cycle time.

Managed outside vendors to maintain quality, costs, and timelines.

Surabhi Spinning Pvt. Ltd. Karimnagar, India 12/2013 – 11/2015

Position– Quality/Mechanical Engineer

Collecting all the information from Manufacturing, Shipping, Quality and Inventory every month and storing it in company dashboard.

Developing a checklist for new supplier and coordinating it till they acknowledge the details.

Lead immediate quality response if any quality issues occurred at customer location and take necessary steps to Identify the root cause of the problem and provide corrective action for the problem.

Arranging a special sort at customer location if any support required at customer location to ease their problem and continue the production

Identifying the quality documents with required revision levels as being a gatekeeper of all quality documents of the company.

Ability to operate all inspection gages.

Process improvement and implementation during the production of the parts by using benchmarking methods to the system.

Developing the new project objectives by reviewing with the management.

Preparing project status reports by collecting, analyzing, and summarizing information and trends and recommend actions.

Reviewing the cost Breakdown sheets.

Coordinating with global suppliers in achieving the target price and dates.

Coordinating with customers with their needs and plans to stay connected.

Updating all the necessary timelines, project reports and maintaining the documents.

Updating the project status to the top management on a weekly basis.

Confirms product specification by conducting required tests.

Inspection of CNC machines (Part Program) and Working condition of the machine.

Review of the materials which are ready to Dispatch for customers.

Performed design and analysis for boilers and Super heateres

Performed quality control and quality assurance analysis to ensure that product meets the desired specifications

Thermal Systems Hyderabad Pvt. Ltd, Hyderabad, India 09/2010–09/2013

Position – Quality Engineer

PROFESSIONAL EXPERIENCE

Review & Approval of Various Inspection and Test procedures in line with the

Customer / code requirements.

Stage / Final inspection and monitoring of each product on the basis of relevant

Quality assurance as it passes through manufacturing process to verify compliance

With code requirements.

Coordinating with IIIrd Party / customer inspection agencies like IBR / Lloyds / EIL / PDIL/

BV/TUV/TECHNIP/SGS/TPL and SMS.

Controlling the quality of shop floor welding.

Inspection of the Raw materials like Plates, Pipes, Flanges, Pipe Fittings Etc., at

Supplier works and at shop floor.

Witnessing of all Pneumatic and Hydrostatic tests.

Inspection of all blasting operations and giving clearances for Final Painting.

And preparation of documents like assembly reports, final inspection report, Hydro and Pneumatic test reports and other reports as per QAP.

Compilation of all data & as-built records and smooth handover of all inspection dossiers to client.

Following the National and International codes like ASME Section – I,

Section II A, Section – V, Section – VIII Div – I, Section – IX and

Standards ASME B16.5, ASME B31.3 & B16.11 and National code IBR – 1950 &

IS standards.

Documenting the Reports to get approval from client.

Working with several materials like Carbon, Alloy, and Stainless steels.

Conversant with RT, UT, PT, MPT, Helium Test, Chalk test.

Monitoring the systems in departmental wise to achieve systems manual requirements.

PERSONAL STRENGTHS:

Ability to analyze the problems caused by the team and solve problem quickly.

Ability to use all inspection equipment and perform GAGE R & R.

Team Player, Motivator and good communication skills.

Hard working, energetic, determined and self-motivated.

Capable of planning, organizing and implementing.

Improves self through professional reading and takes up advance studies.

EDUCATION:

Master of Science in Engineering Management 05/2018(Expected)

Master in Technology in Computer Aided Design/ Computer Aided Manufacturing 03/2014

Bachelor of Technology in Mechanical Engineering 06/2010

REFERENCES: Will be provided up on request

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