Engineer Design

RANKUN SUN

**** ****** ****, ***********, *******, L5N8E7

E-mail: ********.***@*****.***

Tel: +1 (647) 877- 9519

OBJECTIVE

To use my critical thinking and problem solving skills from 8 years as a Mechanical Design Engineer for company offering innovative design services and solutions which improve operational efficiency and increase revenue.

PROFILE

Highly motivated and dedicated Mechanical Design Engineer with extensive experience in product development, validating product performance, managing project schedule and controlling budget. Strong knowledge in product life cycle, process improvement and developing efficient products according to customer specification at low cost. Good team player with strong interpersonal skills.

CORE COMPETENCIES

Project Management

Quality Assurance

Pre Sales Support

Root Cause Analysis(8D,5WHY)

Product Technical Presentation

Change Management(ECN, Cost Tracking)

Stamping Part Design and E-coating

Tooling Design

Communication Skills

Risk Management

TECHNICAL SKILLS

Drawing Tools

CATIA V5, Solidworks, AutoCAD

Finite Element Analysis

ANSYS, MOLDFLOW

Development Tools

D-FMEA, DOE, DRBFM, GD&T,

Management Tools

MS-Word, MS-Excel, MS-Powerpoint, MS-project, IBM Lotus, SAP(PP)

Quality Tools

APQP, PPAP, P-FMEA, TS/ISO-16949

KEY ACCOMPLISHMENTS

Optimized product structure to reduce complex processes resulting in reducing product costs by $0.4 Million for Mazda CX-4 project over a Five year period

Managed project tasks across Japan and China through effective resource optimization strategies resulting in saving over $0.8 Million annually

Received 3 Patents Awards for product optimization strategies and corporate innovation award

Created design for MAZDA next Generation platform product reduced cost and was awarded the whole platform for a sale price over $330 Million

Controlled project budget of over One Million dollars, reviewed test items and productive investment. Followed up production line building and conducted weekly project reviews

Developed 7200 tons hydraulic presser, 4000 tons hot die presser and 130 tons presser operator in Two years

Rankun Sun ********.***@*****.*** Tel: +1-647-***-****

PROFESSIONAL EXPERIENCE

Project Coordinator

Continental AG

China

April 2015- June 2017

Continental AG is a leading German automotive manufacturing company specializing in tires, brake system, interior electronics, automotive safety, powertrain and chassis components, and other parts for the automotive and transportation industries.

Led new product from kick off to trial run to SOP and safe launch whole development process

Participated in Advanced Product Quality Planning APQP and prepared Production Part Approval Process PPAP package for customers. Conducted external and internal audit to balance customer and plant requirements. Supported customer audits and secured Part Submission Warranty PSW signature from customers

Analyzed failure parts root cause, organized and completed 8D reports

Completed successfully Toyota RAV4, Honda Civic, Honda Crider, Mazda 3, CX-5, CX-4, Gen7 project

Monitored electrical parking brake EPB cable validation and Asia EPB project, conducted bi-weekly reviews with Asia team, reported status updates to Headquarters on a monthly basis

Product Design Engineer

Continental AG

China

April 2012- June 2015

Created product definition, tracked costs for Engineer Change Notice ECN, collected quotations

Created and released drawings, bill of material BOM, organized design review meetings in consultation with team

Conducted Failure Mode and Effects Analysis FMEA or Design Review based on Failure Mode DRBFM according to customer and organizational specifications. Defined design verification items, Critical Character and Significant Character CC/SC lists and Dimension Check Ratio DCR

Monitored prototype preparation, led new injection tooling, conducted test validation

Defined company’s E-coating specifications for stamping part

Mechanical Engineer

Northern Heavy Industries

China

August 2009 - April 2012

Norther Heavy industries Group is a wholly state-owned company covering an area about 1 million square meters and over 10,000 employees. The main products are tunnel engineering, forging, power, coal machinery totally 500 types and 7000 models.

Created new concept double column hydraulic presser 3D model and optimized product weight used ANSYS software as Finite Element Analysis to validate structure

Sourced and compared supplier with purchase department to submit the component specification to supplier

Supported manufacture department technical to complete product machining and hydraulic system test

Led previous blueprint transfer to electrical drawing and upload to company database

Created fully-mobile crushing station 2D drawing based on German company design and produced to China coal Pingshuo Group co. Ltd

EDUCATION

Masters in Material Process and Engineering

Jilin University

China

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