Mechanical Engineer Quality

Utsav Malankiya

**********@*****.*** https://www.linkedin.com/in/utsav-malankiya-201a8693

734-***-**** Canton, MI-48187

Professional Summary:

Mechanical Engineer role in the automobile industry to use my knowledge and skills towards the goal of increasing concepts and applications of CAE and Design of parts and products. Education:

Masters of Science in Mechanical Engineering, Wayne State University, Detroit, MI Dec 2017 Bachelors in Mechanical Engineering, Gujarat Technological University, Gujarat, India. June 2014 Computer Skills:

HyperMesh, LS-DYNA, Abaqus, CATIA, GTPower, LABVIEW, Minitab, MS Office. Work Experience:

NYX Inc. Cherry Hill, Michigan

CAE and Design Engineer Intern July 2017 to Current o Performed vehicle interior head impact simulations for OEM. o Interacted with design-release engineers, prepared technical reports and relevant materials for safety discussions o Grab-handle evaluation: Balanced FMH and pull-down load requirements and designed conforming grab handle brackets.

o Developed enhanced Upper Interior Head Impact protection designs to meet FMVSS 201U requirements using LS Dyna finite element analysis.

o Developed non-linear dynamic low speed impact simulations of bumpers using Abaqus, LS-Dyna. o Ran full vehicle high speed impact finite element analysis and pedestrian impact finite element analysis with LS- Dyna.

Hajoori & Sons Gujarat, India June 2014-Dec 2015

Mechanical Engineer

o Lead the development of key subsystems within a Hajoori & Sons Freestyle dispenser from Concept through Commercialization using a Stage Gate structure and ensuring a robust design using engineering tools o Execute commercialization and support plans for Freestyle equipment including managing through the processes of: Stage Gate Change Control, Tooling, Manufacturing, and Multi-Market support. o Identify opportunities and lead projects to improve Life Cycle costs of Freestyle equipment through analysis of current state. Prioritize these opportunities against needs for the business for quality, cost, production rate, and emerging Freestyle developments.

o Assist in GR&R for the current past due gages and new programs. o Process Capability (Cpk) Study of new programs using Minitab. o Conduct Flammability test as PPAP, Production Parts Approval Process. o Continuously strive to optimize product and service delivery for all our customers using AAR parts and following Quality Assurance Manual.

Essar Steel India Ltd. Gujarat, India March 2014-June 2014 Mechanical Engineer Intern

o Studying functional statements, organizational charts and project information to determine functions and responsibilities work units and to identify areas of duplication. o Establishing work measurement programs and analyzing work samples to develop standards for labor utilization developing specifications for manufacture, and determining materials, equipment, piping, material flows, capacities and layout of plant and systems.

o Organizing and managing project the delivery of materials, plant and equipment, establishing standards and policies for installation, modification, quality control, testing, inspection and maintenance according to engineering principles and safety regulations.

Projects:

• Parametric study of disc brake, Study the effect of heat generated on the Disc Brake by selecting different braking pad material such as Ceramic materials and Metallic/ semi-metallic materials.

• Frequency Detection of smoke detector device using LabVIEW by generating a code that runs an algorithm that’s confirms the frequency of smoke detector only.

• Finite element analysis using Hyper Mesh, LS-DYNA and Abaqus by having Car Crash Analysis with dummies inside the car and safety checks through protection of occupants against front crash, side crash, rear crash and roof crash.

• Performed stress, strain, displacement, and modal testing using Finite Element Analysis. Created concise reports for design engineers that clearly displayed test results. Conducted fatigue, stress, rigidity, modal, and failure testing in a lab using testing equipment

• Calculation of size and mass of springs for the spring-mass vibratory system by Non-Destructive Testing methods using techniques such as vibrations, ultrasonic and liquid penetration.

• Design A Composite Spar for a Small Airplane Wing and stress analysis and calculation having load and boundary conditions.

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