HAL ROGERS
ac4i82@r.postjobfree.com **** Beaminster Place
Cell 704-***-**** Waxhaw, NC 28173
SUMMARY
Executive with significant experience in Manufacturing and Healthcare. Career includes Lean Sensei, Consulting Account Manager for 19 Healthcare systems, Vice President (VP) of Engineering Services, VP of Lean Manufacturing, VP of Corporate Product Marketing, VP of Manufacturing, and Plant Management.
Competencies include:
* Global Cultural Experience
* Strategy Deployment
* Manufacturing & Healthcare
* Leadership Development
* Change Management
* Lean Transformation
* Facility Design 3P
* Total Productive Maintenance
* Project Management
EXPERIENCE
CAROLINAS HEALTHCARE SYSTEM– Lean Transformation 4/2016 - present
Lean Sensei – Charlotte, NC
Worked with CMC Main SHVI OR leadership and created capacity for 50 additional surgeries a year. This resulted in an increase in gross revenue of approx. $1,500,000
Partnered with EVS to reduce discharge room cleaning by 32% from 133 mins. to 90 minutes
PERFORMANCE SOLUTIONS BY MILLIKEN – Lean Transformation 7/2015 - 2/2016
Sr. Director of Healthcare Consulting Services – Spartanburg, SC
Developed comprehensive Lean Healthcare consulting strategy with supporting services from Market Development through multiyear client engagement. This was a new sector of Consulting for PS by Milliken
SIMPLER CONSULTING (Truven Analytics) – Lean Transformation 1/2010 - 6/2015
Account Manager - 19 Healthcare systems – Charlotte, NC (9/2012 - 6/2015)
Responsible for organization wide Lean Transformation working with a team of five sensei
Consistently provided annual savings of $12 million with an ROI greater than 8
Provided regular one on one coaching to C suite leaders on Lean leadership and transformation.
Healthcare experience includes: Revenue Cycle, Emergency Services, Surgical Services, Lab, In- Patient, Urgent Care and Primary Care
Senior Consultant for Healthcare and Manufacturing clients – Charlotte, NC (1/2010 - 9/2012)
Lean Sensei for three urgent care centers, four independent hospitals and one manufacturing facility.
Implemented savings of over $4,000,000 annually
Reduced overall ED LOS by 26% from 195 mins to 145 mins
PARKER HANNIFIN 1/2009 - 12/2009
Group Manager of Lean and Quality – Cleveland, OH
Responsible for Lean and Quality for 19 divisions with 43 facilities in 15 countries
Utilized Product Profit, Volume, and Complexity analysis to identify products needing to improve profit margins
COLLINS AND AIKMAN - Tier 1 Automotive Supplier 1/1986 - 4/2008
Vice President of Engineering Services – Albemarle, NC (2005-2008) Provided Engineering support to 22 facilities in North America. Managed capital budget of $30 M.
Responsible for the Lean design and installation of equipment
Approved all equipment and facility layouts minimize cost and ensure optimum flow
Capital avoidance of $2-3 M annually and savings of $1 million of income annually
Vice President of Engineering/Lean Manufacturing - Albemarle NC (2002-2004)
Provided Engineering support for 30 facilities. Managed capital budget of $35 M.
Implemented Lean manufacturing in 30 facilities in Europe, Mexico, Canada and the United States
Refined equipment selection & implementation process to reduce time from identification of need to implementation and successful startup
Developed Organizational Strategy to create and support Division’s Lean Cultural Transformation
In 2004, we freed up 144,000 sq. ft. of floor space, and realized labor savings of $7.2 M annually
Vice President of Product Marketing - Troy MI (2001)
Liaison between Sales, Marketing, Manufacturing and Product Development
Implemented system to focus and maximize product development initiatives
Developed marketing/pricing strategies
Created comprehensive market/competitor analysis
Vice President of Manufacturing - Albemarle NC (2000)
Responsible for four facilities: 175 salaried, 2,100 total employees, sales of $370 M.
Championed implementation of lean principles and tools in four facilities
Reduced Manufacturing cost by $9M
Director of Operations – Greenville, SC (1998-1999)
Responsible for two manufacturing facilities: 125 salaried, 1,200 employees, sales of $170 M.
Turnaround of underperforming business - replaced key managers, created lean structure
Reorganized salary structure, eliminated 19 positions, saving $1.6 M annually
Redeployed 115 hourly positions using leveling and standardized work saving $3.9 M
Reduced customer returns by 80 % by involving associates, and implementing built in quality systems
Reduced inventory by 25 % by reducing changeovers, and use of Kanban
Additional Relevant Experience:
Plant Manager, Division and Plant Industrial Engineering Management
EDUCATION
MBA, Winthrop University, Rock Hill SC
BS in Business Administration, Appalachian State University
PROFESSIONAL DEVELOPMENT
Toyota Production System - Toyota
Toyota Supplier association member (TPS) 1998-2008 - Toyota