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Injection Molding Engineer

Advance, Indiana, United States
February 16, 2018

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Highly motivated engineering professional (BSME, MSME) with experience seeking to advance in the field of Mechanical Engineering

Proficient in the areas of part design, kinematics, CREO, HVAC and Robotics. Proven ability to apply general principles of physics and engineering to provide technically feasible solutions for complex engineering problems.

Worked in challenging roles as Mechanical and HVAC Engineer.


Masters of Science in Mechanical Engineering December 2017

Bradley University, Peoria, IL, USA

Bachelors of Engineering in Mechanical Engineering May 2015

Jawaharlal Nehru Tech University, Hyderabad, INDIA


CAD Tools: Solid Works, CATIA V5, Pro-E/CREO, AutoCAD.

CAE Tools: ANSYS Mechanical (FEA), ANSYS FLUENT (CFD), Hyper Mesh, Abaqus (FEA).

HVAC: REVIT, Duct Sizer, Pipe Sizer, Carrier E-20 form, Elite Software.

Programming Skills: MATLAB/Simulink, C and C++.

Skill Set: 3D Printing, Six sigma, DFSS, GD&T, statistical analysis, Bill of Materials(BOM),CNC Lathe, Master cam, Milling, Drilling, Injection Moulding, Minitab, EES, MS Excel, MS Office and MS Outlook.


Teaching Assistant, Bradley University, Peoria, IL Aug17-Dec17

Assisted Dr. Kherat in teaching and grading of Design/analysis & Programming of Robotic Systems and Advance Design of Machine Elements.

Provided students with one-on-one tutoring on 3D Printing and Arduino Programming.

Programmed Staubli R160, Adept Scarato do bartending and pick-place operation respectively.

Energy Engineer, Bradley University, Peoria, IL Aug16-Mar17

•Carried a detailed inspection of plant which mainly focused on lighting used, compressors, boilers, heaters, motors, and waste management techniques. PEP (Plant Energy Profiler) analysis of the plant was performed.

•Recommended assessments to save energy and a detailed report comparing current energy usage and future energy usage with assessments in practice and payback period of money invested which saved approximately $20,000.

Performed energy audits for Kongskilde Industries, (Mclean County, IL) and Rohn Products, (Peoria, IL).

safety programs by conducting root cause analysis is done and training to ensure a safe work environment

Identified and evaluated opportunities for plant efficiency, waste minimization, and productivity enhancement.

Monitored and updated schedule, tracked daily and weekly work progress of the team.

Proposed assessment recommendations in a report and by implementing improved the plant efficiency by reducing overall energy consumption.

HVAC Engineer Jan15-Dec15

Vijay Nirman Company Pvt. Ltd, Hyderabad, India

Designed an air conditioning and heating system for a multistory building using AutoCAD.

Validated, generated heat load calculations, duct sizing, and bill of materials using ISHRAE Standards.

CFD analysis of basement was also done. In order to remove CO released by automobiles from the car parking of the basement.

Ensure safe and working operation of all plumbing, electrical, mechanical and structural equipment in the area.

Manufacturing Intern

Bharat Heavy Electrical Limited (BHEL), India. June14-Dec14

Designed Pneumatic Tools, Assembly Tools, Jigs and Fixtures using PTC Creo 2.0.

Performed analysis such as finite element analysis (FEA) and structural analysis.

Used G-codes and M-codes for CNC Machine controls.

Maintained tool design revisions, updated paper drawings as per M/s. BHEL and GD&T standards.

Supported teammates in cross-functional team meeting to maximize the efficiency of the tool presetting group.

Documented process through process flow, VSM, Flowcharts, PFMEA.

Assisted in the Advanced Product Quality Planning (APQP).


Analysis of a Vibration Isolation System of Electric Generator

•Designed the vibration isolation system using 3D modeling software, Solid Works.

•Thermal vibration testing was done on model using ABAQUS to see the deformation due to thermal Stress.

•It was a passive system and the innovative design, leads to higher efficiency, cost effective and highly sustainable.

Design and Analysis of a Six Bar Mechanism and of a Rear Quarter Suspension of a Race Car

•Performed dynamic and kinematic analysis of a six-bar mechanism and a rear car quarter suspension was performed using ProE/CREO Parametric.

•Used Cam-Follower mechanism to create a bumpy road for a spring-damper suspension system. Varying the damping resistance, the suspension ability of the car was optimized, allowing the car to traverse more harsh terrain with less movement of chassis.

Combined analysis on Toilet seat.

Modeled part in ProE/CREO Parametric and analyzed for stresses, strains and created successful part with required dimensions.

Maximum stress, bending, tensile, displacement is calculated by applying constraints, appropriate graphs and results are obtained.

Deformation of bridge under varying loads.

At first only single beam is considered then 2-D and later 3-D was considered.

Maximum stress, bending, tensile, displacement of these parts was obtained by run status. Constrains are also added. At first only gravitational force is taken into consideration. Later both gravitational force and loads are taken into consideration and respective graphs were obtained.

Vibration Analysis of Multistory Building

Using the knowledge of advance mechanical vibrations building is explained as spring mass damper system.

Characteristics equation for buildings is derived like mass matrix, stiffness matrix and damping matrix. The system is plotted using Simulink.

Programmed Robotic Arm Using Arduino Board

Designed a robotic arm using CREO and fabricated the model using 3-d printing method.

Programmed the arm with the help of Arduino board and the arm was controlled by android.

Design and Analysis of Waffle maker

Modeled part in CREO and analyzed for stresses, strains and created successful part to meet given requirements and survive operating conditions.

Simulated with different initial conditions; selected best suitable material with cost effective Design.

Determining the best regrind percentage of spurs and runners in injection molding using Minitab

30,000kg of Spurs and runners used in Injection Molding was reused to reduce waste. Data of Injection Molding processes was analyzed and best regrind material mixed with virgin material was analyzed using Minitab and Six Sigma Methodology to determine the economic viability of the process.


OPT-EAD Eligible to work for any employer in U.S.A without sponsorship through April 2021.

Open to Relocation and Travel.

Ongoing Certification: Six Sigma Green Belt Certification. & Design for Six Sigma Certified (DFSSC).

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