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Mechanical Engineering Engineer

Detroit, Michigan, United States
February 15, 2018

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Tushar Dhood

**** **** ***., *** ***, Detroit, MI-48201.

313-***-**** Linkedin

Educational Qualification

Master of Science in Mechanical Engineering (GPA: 3.80) August 2016 – May 2018. Wayne State University Detroit, MI, USA.

Bachelor of Engineering in Mechanical Engineering (GPA: 3.70) July 2010 – July 2014. SGBAU Amravati University Amravati, India.


AutoCAD, CATIA V5, UG-NX 10, SOLIDWORKS, PTC CREO, AUTODESK INVENTOR, HYPERMESH, ABAQUS CAE, LS- DYNA, MS Office suite, DFMEA/FMEA, DFM/DFA, GD&T, Six Sigma & Lean Technology, Quality Control, Project Management. Professional Experience

Design Lead SAE Formula Hybrid Motorsport Wayne State University Detroit, MI September 2017 – Present.

• Chassis component and structure design, development and engineering release for production.

• Prepared 3D CAD Model for Chassis with design guidelines provided by SAE using SOLIDWORKS and UG-NX 10.

• Designed parts/assemblies to improve cost, quality, and performance.

• Performed complete Structural FEA stress analysis by considering Static and Dynamic loads in HYPERMESH and LS-DYNA to come up with final optimum design.

• Also performed perimeter shear test in Abaqus FEA suite to validate the structural strength.

• Identified failure modes and implemented corrective action plans using DFMEA tool.

• Prepared Bill of Materials (BOM) and Drafting for the manufacturing process. Mechanical Engineering Intern Silicone Concept Inc. Westland, MI 48185, USA May 2017 – Dec 2017.

• Analyzing the work order and creating 3D CAD models and detailed fabrication drawings of Silicone Rubber Auto-parts, Dies and Mold as per customer requirements and assigning GD&T on SOLIDWORKS and CATIA V5 software.

• CAE Analysis of Silicone Rubber Auto-Parts using ABAQUS Software standard/explicit to verify stress level, safety factor, deformation, etc.

• Supervising shop floor activities and assisting senior design engineer.

• Production planning and control activities for Silicone tubing and Rubber molded components. Design and Development Engineer Victory Precisions PVT. LTD. Pune, India Jan 2015 – July 2016.

• Designed various Automobile and Mechanical components such as Axles, Brackets, Gears, Key & Couplings, Cotter and Knuckle joints, Power screws, Bearings and various Assemblies using 3D modeling software SOLIDWORKS.

• Designed and Redesigned vehicle interior-trim plastic components, BIW structures, motor casings and plastic module components using Part design, Generative surface design and Sheet metal design.

• Followed GD&T protocols to ensure proper assembly fit in accordance to drafting standards, generated and verified bill of materials (BOM) and provided engineering change notices (ECN).

• Performed CAE (Computer Aided Engineering) simulations to evaluate performance of various parts by using HYPERMESH. Engineering Projects

Vehicle Frontal Crash Analysis (CAE-FEA) Wayne State University Feb 2017.

• Simulated frontal, offset, roof & side impact crash situation, positioned H-III dummy, observed results & generated 3D Plots.

• Designed CAD models of vehicle chassis, seat, seat belt and steering using SOLIDWORKS and CATIA V5.

• Analyzed stress distribution throughout the chassis frame and human dummy & optimized design by reinforcing ABC pillar resulting in a 12% reduction of forces experienced, Software used - HYPERMESH, LS-PREPOST and LS-DYNA. FEA Modelling and Analysis of Bar, Beam, Column, Cone, and Thermal Analysis of Bracket Aug 2016.

• FE Modeling was generated for Bar, Beam, Column, and Cone as per requirements and material properties were assigned.

• Performed pre-processing - 3D modelling by using AUTOCAD and SOLIDWORKS create material, assign Properties,

• meshing, assigning constrains and apply load in HYPERMESH.

• Conducted post-processing - Contour plot in HyperView, Plane stress- strain, VonMises stress, Result table in OPTISRUCT.

• Calculated results - Graphical comparison of various Parameters such as Analytical and theoretical values of Stress-Strain. SAE BAJA Team Jawaharlal Darda Institute of Engineering and Technology Yavatmal, India Aug 2013 – May 2014.

• Led a team to develop and design 3D CAD models of the vehicle using SOLIDWORKS.

• Designed Chassis with concentration on structural stability of the members, weld-ability and the low cost for the material.

• Communicated with teammates to plan and execute daily activities on time such as design and manufacturing, assembling.

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