Mangesh Dhadve
Irving, TX ****** 682-***-**** * ac4g9m@r.postjobfree.com
https://www.linkedin.com/in/mangeshdhadve/
MECHANICAL DESIGN ENGINEER
A self-starter engineer, able to work with a minimum of supervision, detail-oriented Mechanical Engineer with 2 years of experience in Product Design, 5 years of experience in 3D modeling using SolidWorks & CREO, MATLAB, C# and Arduino based programming
Hands-on experience in Product Design Life Cycle, Creating proof-of-concept prototypes, Consumer Hardware, DFM, Design of Experiments, Geometric Dimensioning & Tolerancing (ANSI Y14.5)
EDUCATION
THE UNIVERSITY OF TEXAS AT ARLINGTON, Arlington, TX
Master of Science in Mechanical Engineering, August 2017, GPA- 3.55/4.00
UNIVERSITY OF PUNE, Pune
Bachelor of Engineering in Mechanical Engineering, May 2014, GPA- 3.50/4.00
ENGINEERING SKILLS
● SolidWorks PDM● Inventor ● PTC Creo/ ProE Wildfire ● Unigraphics● CATIA V5 ● 6SigmaET ● ANSYS Workbench APDL Icepak ● MasterCAM ● MATLAB ● LabVIEW ● C# ● Python ● HyperMesh SolidThinking ● Minitab ● GD&T (ASME/ANSI Y14.5-2009) ● AutoCAD
WORK EXPERIENCE
BEUMER GROUP, ARLINGTON, TX
CAD ENGINEER, JAN 2018- PRESENT
Created 2.5D and 3D CAD models of Baggage Handling System (BHS)
Developed assembly and component level drawings of conveyor systems
Performed engineering calculation to find support reactions using Finite Element code for ICS type conveyor
Created and maintained bill of materials (BOM) for the ICS type conveyor
Created automated scripts and formulae to find critical support structures through C# FEA code
Participated in project team meetings, discussions, R&D activities, and design work
Acting as liaison between design group, other departments, external & internal customers to investigate and resolve issues
THE UNIVERSITY OF TEXAS AT ARLINGTON, ARLINGTON, TX
RESEARCH ASSOCIATE (RELIABILITY ENGINEERING, MATERIAL TESTING), SEPT 2017- PRESENT
Analyzed Board Level Reliability (BLR) and Solder Joint Reliability (SJR) under Thermal Cycling, Power Cycling, Drop and Shock testing of packages using ANSYS Workbench and achieved 14% improvement in SJR
Achieved 24% Reliability improvement of Megtron-6 PCBA compared to FR4/ RCC PCBA under thermal loads
Created detailed CAD models of chip scale packages and servers using CREO and SolidWorks optimized for computational analysis using Finite Element Analysis (FEA) & Computational Fluid Dynamics (CFD) tools
Performed Highly Accelerated Stress Test (HAST) & Highly Accelerated Life Test (HALT) testing in environmental chamber – Thermotron for harsh environment testing
Perform experimental data acquisition and data analysis with error reduction using LabVIEW
ELECTRONICS, MEMS AND NANOELECTRONICS SYSTEMS PACKAGING CENTER, ARLINGTON, TX
GRADUATE RESEARCH ASSISTANT, AUG 2016- JUL 2017
Reduced effective fan power consumption by 25% without increasing system resistance
Optimized design of air duct & middle partition to reduce system resistance to airflow and thermal shadowing
Reduced mesh size from 94 million to 34 million using optimized CAD models
Acquainted with operating HVAC cooling unit (CRAC) for data center for thermal stress testing of servers
Created optimized CAD models of Big Sur server using SolidWorks, PTC Creo & SpaceClaim for CAE simulation
Calculated theoretical air flow requirements as per the power consumption and pressure difference
Studied the effects of changing thermal spreader at the interface of heat sink and processor
CS ENTERPRISES, PUNE
PROJECT DESIGN ENGINEER, SEPT 2014- MARCH 2015
Supervised 3 technicians for sheet metal fabrication in a regulated environment
Reduced cycle time by 53% (8 mins) by designing controlled cooling conveyor belt for forging industry
Created proof-of-concepts prototype of the conveyor system for design review along with design calculations
Created engineering drawings in AutoCAD, 3D CAD models in SolidWorks and performed tolerance analysis
Maintained record of Engineering Change Orders (ECO) and guided them through a chain in the company
Collaborated with various departments within the company for material procurement, manufacturing proposals, estimation, RFP/RFQ, BOM, vendor and customer meetings
NAND COMPOSITES, PUNE
DESIGN INTERN (PROJECT TRAINEE), JUL 2013- MAY 2014
Investigated existing manufacturing process to determine causes of failures by root cause analysis for plastic injection molding
Designed & implemented new tool to reduce defective workpieces by 65% and cycle time by 73%
Co-ordinated 3 design reviews with management team and shop floor workers
Created 3D CAD models using CATIA V5 and performed motion analysis to verify the concept
Implemented Design for Manufacturability, human factors and cosmetic principles in design
Created CNC codes for machining of tool casing using MasterCAM
Trained 6 operators to use new machine tool and created technical documentation on maintenance and troubleshooting
CERTIFICATIONS
Six Sigma Green Belt
Certified CAD Designer- SolidWorks
Statistical Quality Control Using Minitab
ENGINEERING PROJECTS
CFD Simulation and Design Optimization to improve cooling performance of ‘Big Sur’ Server
Developed CAD models of hardware and electronic components with SolidWorks & SpaceClaim optimized for CFD simulation
Analyzed data obtained from simulation to design with goal to optimize air flow and reducing / maintaining constant system resistance to the airflow
Analyzed the effects of changing fin thickness, height and other parameters of heat sink
Created 4 different prototype models for air duct and middle partition to study effect on air flow and system resistance
Selected optimized combination of air duct and middle partition to improve heat dissipation and reduce thermal shadowing to reduce fan power consumption by 25%
Design of Screw Conveyor (Sponsored by Martin Sprocket & Gear Inc, Arlington, TX)
Designed a screw conveyor to carry 250 cubic feet/ hour of sand at a temperature of 560 F at an angle of 5 with reliability of 90.92%, as per Design for Manufacturing / Assembly (DFM, DFA) guidelines
Used Quality Function Deployment (QFD) to translate customer’s (Martin Sprocket) specifications in to mechanical system specifications
Followed OSHA, EPA guidelines in design procedures
Conducted Cost analysis (Total Cost- $16,844), reliability & safety analysis, tolerance analysis
Development of the Insole for Diabetic Ulcers
Solidworks was used to make 3D CAD model of insole and ANSYS 17.2 was used to do computational study and design optimization of insole
Insole was designed with two different layers of Silicone and Ecoflex
Hydrostatic fluid element was used to pressurize different zones of insole with 30 KPa pressure to withstand average person weight (70 Kg)
Deformation and stress distribution was calculated on the surface of the insole, which will compare with real-time experiment values