JOSE KEVIN SAMUEL KALYANAM

Email:ac4g3v@r.postjobfree.com

** ********* ****** ********** *** York 13905 929-***-****

EDUCATION

Master of Science, Industrial and Systems Engineering Jan 2018

Binghamton University – State University of New York, Binghamton, NY GPA 3.4/4.0

Coursework: Lean Six Sigma, Operations Management, Probability and Statistics, Enterprise Systems Engineering, Modeling and Simulation, Quality Assurance for engineers, Ind. & Systems Engineering in Healthcare

Bachelor of Engineering, Mechanical Engineering May 2015

Anna University, Chennai, India GPA 3.2/4.0

Coursework: Manufacturing Technology, Operations Research, Computer Integrated Manufacturing, Process Planning and Cost Estimation, Human Factors/Ergonomics, Maintenance Engineering, Total Quality Management, Design of Experiments (DOE), Finite Element Analysis

SKILLS

Process Improvement: Lean Six Sigma – Green Belt Certified, DMAIC, KAIZEN, JIT/LEAN/KANBAN implementation,TPM,TPS,5S,SMED,VSM,Statistical Analysis, Gage R&R, Geometric Dimensioning & Tolerancing (GD&T)

Statistical Packages: Minitab

Database Management: SQL, MS – Access, Oracle

Packages: Advanced Excel, Word, Power Point, AutoCAD, Pro/E, CATIA, Solid Works, Inventor, ANSYS

PROFESSIONAL EXPERIENCE Catalog Associate, Amazon Inc, Chennai July 2015 – Jan 2016

Managing and designing new product labels and estimating the cost prices for the products to be available on the website

Increasing productivity by utilizing “Lean/six sigma” strategies; created steps to standardize the process workflow which lead to a corporate initiative

Ensuring the correct revision of customer vendor agreement

Making Quality agreements like the QA compliance for the products and verifying all the technical documentation

Performing Root Cause Analysis(RCA) and implementing new steps to create an easy portal for the customer

Identifying key areas for development and reducing waste using Lean Management techniques

Supported and led the technical publication development for the customer and vendor documentation

Quality Engineer, Necco Tools, Chennai Dec 2014 – June 2015

Generated drawings, specifications, sketches and data for the different machine parts in accordance with the ISO standards

Developed layouts and detailed shop floor designs and the mechanical machines according to the vendor specifications

Drafted design drawings in detail of the machines, their subassemblies and the external components with respect to the gear ratios, stress loads and pressure points

Prepared PPAP documents and handled the design, resource availability, control plan and the final quality checks and discussing the CAPA with project managers

Performed various engineering tests that include stress and strain points, weight bearing loads, tolerance studies, POKA-YOKE and tabulating the gauges

Designed and studied the various gauges needed for specific product and ensuring it meets the quality standards

Ordering materials, collecting the bills of receipt and conducting the First Article Inspection

Coordinated with manufacturing engineer, raw materials engineer, production team and other technical members associated with the project

Manufacturing Intern, Renault Nissan, India Jun 2013 – Dec 2013

Worked in the seat department and product development to improve the ergonomics of the car seats

Performed tests in the lumbar support, the seatbelt points and checked for quality of cushion on seats using ANSYS and CATIA

Designed a new seat to improve the quality of the seat ride by using AutoCAD

Created various tests including the stress points and the crash safety to replicate real life events using Finite Element Analysis(FEA)

Selecting the appropriate materials and checking for the finish in materials

Produced the final release of all documents including the detailed drawings, material tests and the process plans

Assisted in the testing of the final components and ensuring it meets the design performance and the quality requirements

ACADEMIC PROJECTS

Design and development of a car seat

Designed and developed a car seat by choosing innumerable factors like raw materials, comfort, safety and seatbelt mounting parts. Helped in creating a awareness support system while the car is in reverse.

Decision Support System (DSS) for Idle Electronics Package

Created a GUI system based on the Excel (VBA) scripts. The system can be used to choose an electronics package based on various parameters and can improve the choice of the customers and offers a range of options to choose from

ACHIEVEMENTS

Placed third in CBSE Cluster meet for Table Tennis in the under 16 category

Won the Intra Collegiate Football tournament

CERTIFICATIONS

Lean Six Sigma – Green Belt (Binghamton University) Jan 2017

Master Diploma in Product Design and Analysis (CADD Centre) July 2016

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