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Power Plant Maintenance

Location:
Bengaluru, Karnataka, India
Salary:
Negotiations
Posted:
February 11, 2018

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SWAPAN KUMAR DAS

Contact: +91-974*******

E-Mail: ac4fnj@r.postjobfree.com

Enterprising leader & planner with a strong record of contributions in streamlining operations, invigorating businesses, heightening productivity, improving systems & procedures, targeting for managerial level assignments in Electrical Maintenance, Manufacturing Operations & Project Management with an organization of high repute

Profile Summary

38 years of experience in the field of Electrical Maintenance such as H.T. Motors, L.T. Motors, High Frequency Motors, Transformer, Diesel Generator Sets, Electrical Control Panel, Variable Speed Control Equipment, Oil Circuit Breaker,Vaccum Circuit Breaker and Power Plant Management

Proficiency in managing maintenance of a wide range of machinery; executing process & quality control techniques

Skillful in managing maintenance operations for reducing breakdown / downtime and enhancing operational effectiveness of equipment

Expertise in implementing plans with focus on optimum utilization of manpower and materials

Proficient in planning & implementing the preventive, predictive & breakdown maintenance schedules for improving overall reliability and safety of plant equipment & machinery

An effective communicator with exceptional analytical, problem-solving and negotiation skills

~ Operations & Maintenance ~ Project Management ~ Installation & Commissioning

~ Inventory Control ~ Preventive Maintenance ~Energy Conservation

~ Electrical Operations ~ Process Enhancement ~ Plant Operations

~ Instrumentation & Control ~ Audit & Safety Compliance ~Cost Optimization

Dec’91 – Dec’16 with Kesoram Rayon (B.K. Birla Group), Hugli

Growth Path:

Dec’91 - Mar’94 Supervisor (Electrical)

Apr’94 - Apr’97 Deputy Manager

Apr’97 - Mar’00 Manager

Mar’00 - Apr’02 Senior Manager

Apr’02 - Apr’08 GM (Electrical & Instrumentation)

Apr’08 - Dec’16 Senior GM

Jan’79 to Dec’91 with Ramswarup Industrial Corporation, Kalyani, West Bengal

Growth Path:

Jan’79 - Mar’85 Electrician

Mar’85 - Dec’91 Electrical Supervisor

Role:

Project Management

Working out various requirements, monitoring overall project operations & timely completion; setting up standards, ensuring optimum utilization & deployment of available resources to achieve organizational objectives

Monitoring the activity at sites and project schedule, ensuring the cost within the budget and planning for cash flow requirements

Operations & Maintenance

Planning & implementing preventive & breakdown maintenance schedules of utilities for improving overall reliability and safety

Allocating equipment, scheduling maintenance in coordination with other Service Departments

Electrical Operations

Implementation of Inverter in place of Converter for High frequency motor; planning & effectuating maintenance plans for equipment along with spare-parts management, vendor development and ensuring 100% equipment availability

Minimizing maintenance cost by replacing reduction gear with variable frequency drives (V F D) and reducing power by using VFD in power plant, cooling tower and air washer

Process Enhancement

Executing cost saving techniques/ measures and modifications to achieve substantial reduction in expenditures and work within the budget

Focusing on optimization of process parameters, initiating process improvements for achieving bottom line objectives and productivity targets

Highlights:

Evaluated methods for the commisoning of inverter as well as facilitated improvements in project work, these included man power reduction, quality of production, minimization of breakdown time and maintenance cost reduction outcomes

Initiated successful development and implementation of Hydraulic Press in Pot-Motor Assembly Section mechanism as well as the cost reduction in manpower spent, minimization of material waste activities related to Spinning Production(name) systems along with design selection & quality control activities

Recorded zero unsolved customer / supplier related complaints defects, this was mainly achieved through Installation of VFD (Variable Frequency Drive) in Spinning Machine (Upper Godet, Lower Godet Pump Shaft) instead of V-Bell Gear

Successful in reducing maintenance shutdown rate from 69.85% to 21.87% as well as saving maintenance costs by 40% through effective roll-out of protective corrosion policies, fresh air policy, exhaust systems initiatives through out the hall, thereby reducing the acidity of the oil in Oil-Immersed Starter

Recognized for increasing in-plant capability by 80% through effective maintenance; was appreciated for same

Ensured reliable operations of CSY (Continuous Yarn) Plant by developing methods and upgrading manufacturing processes to eliminate waste, reduce cost and improve overall productivity & quality; liaised with Mechanical Maintenance Dept., Instrumentation Dept., Electrical Maintenance departments to meet internal customer need

Implemented local 1.67 Crore INR and Head Quarter (HQ) capital 10 Lac INR improvement projects to meet time and cost deadlines in Pot-Motor Bearing Division

Improved manufacturing processes by introducing Increased pump capacity in Calcination Plant, Double Starter in Spinning Machine to Reduce Waste, Electromagnetic Clutch for TPP (Transparent Paper Plant) in Guillotine Machine for paper cutting and Auto-Changeover System for Spinning Main-Drive VFD Operation, thereby resulting in 15% cost-reduction and quality enhancement

Restrained cost of maintenance, labour and supplies within budget by creating Bar Charts and Program Schedules initiatives

Modified PLC Control Panel equipment to aid & improve manufacturing process

Supervised contractors, trained maintenance personnel and implemented a training program Classroom Training Program which resulted in to increase awareness of safety and work culture improvement

•Electrical Supervisor Licentiate (1 to 11) from Director of Electricity, Government of West Bengal

•Diploma in Electrical Engineering from West Bengal State Council of Engineering Education in 1990

•12th (Higher Secondary Examination) from West Bengal Board Of Secondary Education in 1975

Date of Birth: 13th May 1958

Languages Known: English, Bengali and Hindi

Present Address: B/1, Dutta Apartment, 1, Shibtala Lane, Bag Station Road, Kanchra Para, Parganas (North) - 743145, Bizpur, West Bengal



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