Manager Engineer

MADHU K. SHENOY. BSME, BSBM, MBA.

**, ***** **** § Plymouth, MA 02360 § 302-***-**** § *******@***.***

MECHANICAL ENGINEER

Certified Six Sigma Black Belt with extensive experience in implementing & sustaining employee involved state-of-the-art ‘Toyota Production System’ processes and products improvement cycle and set-up time reduction kaizens, and builds quality in processes. Implemented Lean tools and layouts to improve product flow. Experienced in developing new products by using lean tools.

PROFESSIONAL EXPERIENCE

GE Sensor/Health Care electronics products testing, DVCC CNC performance of equipment, and DeCrane Aerospace experienced in forming and performing the single piece flow balanced cellular manufacturing product layouts

Conducted CNC set-up time reduction Kaizens to continuously reduce waste in single piece flow cellular manufacturing layout/s by 5S’s, shadow boards, mistake proofing, visual display boards for product flow and work cells.

Treated the assembly operators as a surgeon by using Point-of-Use (POU) tools kitting process

Implemented Standard work for sustaining the cycle and takt time

Implemented Leader standard work for sustaining the processes

Conducted daily sun rise QCDS board meeting by operators to adapt the department ownership, equipment PM programs to nurture the SDWT culture

Delivered value to customer by Value Stream Mapping

Built High mix low volume system to customer demand by using lean tool such as Heijunka scheduling

Lead the management enterprise team at plant level to build the strategy which will drive the action through bottom line up measurements

Implemented the score cards which will cascade from top levels organization to all the way down with following four steps:

1.Prepare the organization ahead of time for change

2.Device the right metrics

3.Get buy-in by all levels

4.Follow through completion

Product target costing to maintain and increase the gross margins

Cost justification and payback period calculation for the capital CNC equipment’s investment and pay backs

Transformed Lean learning processes at all levels which will prepare organization to build the healthy bottom line and fast innovative top line in market place

Traveled to multi location manufacturing facilities and strived to improve performance by applying Lean Six-Sigma strategy

EMPLOYMENT HISTORY

Richards Micro-Tool, Plymouth, MA 2016 – 2017

Engineer/ Lean Coordinator

HUB Pen Company, Braintree, MA 2012 – 2016

Lean Operations Manager/Consultant

GE Security, Pittsfield ME 2008 – 2010

Lean Leader

DECRANE AEROSPACE, PATS Aircraft Completions, Georgetown DE 2007- 2008

Continuous Improvement Leader

DIXON VALVE & COUPLING CO., Chestertown, MD

VP Lean Manufacturing 2006 - 2007

Lean Six-Sigma Coordinator/Implementer 2000 - 2006

Manufacturing Manager / Automation Manager (Plant Manager) 1989 - 1999

LIGHT-TECH MACHINERY CO., Dover, DE

Co-owner / VP Engineering / Consultant 1987- 1989

DIXON VALVE & COUPLING CO., Chestertown, MD

Design Engineer 1981 - 1984

FOURESS ENG. LTD., Bombay, India

New Product and R & D Manager 1977 - 1981

TEACHING HISTORY

DIXON VALVE & COUPLING CO., Chestertown, MD

To Develop & Teach in four years Maryland State Apprentice Program 1989 – 1999

DELAWARE STATE UNIVERSITY, Dover & Wilmington Campus

Adjunct Faculty Member to teach graduate level classes. 2007 - 2008

DIXON VALVE & COUPLING CO., Chestertown, MD. 1999 - 2006

Traveled to five manufacturing facilities to teach and apply the Lean Principles

and Technology.

VOLUNTEER & PUBLIC SPEAKING ACTIVITIES

The SCORE Association, Volunteer and Public Speaking Activities 2010 – 2012

Leader and Counseling Staff

EDUCATION

Master of Business Administration

Wilmington University, DE

Bachelor of Science in Business Management

Goldey Beacom College, DE

Bachelor of Science in Mechanical Engineering

Victoria Jubilee Technical Institute, India

LEAN SIX-SIGMA CERTIFICATION

Certified Lean Six-Sigma Black Belt by Maryland World Class Manufacturing Consortium powered by GE Sensei

US PATENT AWARD

Awarded US Patent for designing and developing the “Ground Joint Coupling having Polymer Seat”

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