PAUL D. HALL
*** ***** **** **** ** Rougemont, NC 27572 336-***-**** ac4cnc@r.postjobfree.com
EXPERIENCE
Sensory Analytics May 2017 to Present
Precision Instrument Manufacturer
Engineering and Integration Manager
Key role integrating a new product with various end user equipment
Corning February 2017 to May 2017
Manufacturer of Performance Cables
Controls Engineer III
SME for automation and control systems
Key role on the Engineering group leading the direction of growth for the company
Work closely with electrical and mechanical contractors in executing the build and startup of complete production lines as well as plant equipment upgrades and replacements
Develop the following applications:
oPLC applications for Allen Bradley PLCs using RSlogix 500/5000
oPLC applications for Siemens PLCs using Step 7
oPLC applications for Giddings and Lewis PLCs
oPLC applications for Direct Logic PLCs
oSCADA applications using iFix and Wonderware
Intertape Polymer Group June 2016 to February 2017
Manufacturer of Performance Tape and Film
Corporate Controls Engineer
SME for automation and control systems for the Business Transformation Office
Key role on the BTO group leading the direction of growth for the company
Work closely with electrical and mechanical contractors in executing the build and startup of complete production line as well as plant equipment upgrades and replacements
Work closely with local plant engineers to drive sustainability and reliability
Develop the following applications:
oPLC applications for Allen Bradley PLCs using RSlogix 500/5000
oPLC applications for Siemens PLCs using Step 7
oSCADA applications using iFix
oMaintain ACP for terminal services hosting redundant auto failover servers
Travel worldwide 100%
BD Rx - Wilson, NC January 2015 to May 2016
Manufacturer of Prefilled Injectibles
Sr. Manufacturing Automation Engineer
SME for automation and control systems
Developed Automation Technicians in PLC and HMI programming improving troubleshooting response and turnaround time
Directed automation technicians, associate automation engineers and contract engineers through all phases of project planning, execution and validation related to manufacturing equipment, robotic work centers, software and drawing management
Direct all software development with respect to SCADA, PLC, HMI, Historian and Reporting systems
Manage utilities atmospheric monitoring and building management systems
Perform FAT, SAT and Validation functions as needed
Develop the following applications:
oPLC applications for Allen Bradley PLCs using RSlogix 500/5000
oPLC applications for Siemens PLCs using Step 7
oSCADA applications using RSView Studio
oMaintain Factory Talk servers and virtual servers
oManaged data collection services OSI/PI
oMaintain Historian and Vantage point servers including disaster recovery and high availability.
oVision applications with Cognex systems
Solved automation network communication issues improving system reliability and uptime, yielding additional more than 50k additional units per month
Improved the efficiency of waste handling in the packaging system reducing rework by more than 15%
Modified the blister forming and cartoning systems in packaging, through code development and supporting molding modifications resulting in more than 33% increase in throughput on highest demand product
Championed the alignment of PLC, HMI and Server systems software versioning control to ensure cGMP compliance and provide reliability in disaster recovery
bioMerieux - Durham, NC September 2014 to December 2014
Manufacturer of Diagnostic Medical Devices
Sr. Automation Engineer
Manage systems integration and automation projects.
Perform FAT, SAT and Validation functions as needed.
Develop the following applications:
oPLC applications for Allen Bradley PLCs using RSlogix 500/5000
oSCADA applications using RSView Studio
oMaintain Factory Talk and Asset Centre systems
Spuntech Industries, U.S. Division - Roxboro, NC November 2006 to September 2014
Manufacturer of spunlace (hydroentangled) fabric products; subsidiary of Nissan Medical Industries
IT & Controls Manager
Directed all systems integration and automation projects.
Modified the raw material handling, WIP tracking and finished goods packaging systems resulting in breaking all production records companywide three consecutive years peaking with an all time record production month my last month with the company. Total output increase over the eight years of service was 240%.
oImplemented drive upgrades from CT to Siemens resulting in improved uptime, higher quality finished goods and more capable processes
oFocus the energy of the controls department to improve manufacturing uptime, reduce recurring downtime events and providing extremely responsive 24 hour 365 day support for the production teams
Manage the Priority ERP system, SCADA system, office applications, Windows updates and virus protection software
Responsible for managing the site corporate and industrial networks, including Ethernet, profibus, modbus and CTnet
oModified the Profibus infrastructure to remove improper node connections reducing ambiguous communication issues from multiple times per week to zero for the last year I was onsite.
Created, implemented and validated a fully functional helpdesk application using Spice works and Apache.
oThe in-house helpdesk system resulted in a less than 1 hour start to completion on help tickets
oHistorical data tending and trouble tracking for defeating recurring issues ensuring customer satisfaction
Develop, implement, and uphold corporate IT SOPs and automation system SOPs
Analyze downtime for Manufacturing processes to develop corrective and preventive actions
Develop applications with the following platforms:
oPLC applications for Siemens, Vipa, and Allen Bradley PLCs using Step 7 and RSlogix
oDrive applications using Emerson CT Drives, Siemens Drives and Allen Bradley Drives
oSCADA applications using Citect SCADA and OPCSystems packages
Industrial Manufacturing, Albany, GA August 2006 to November 2006
Leading machine shop providing custom engineering services to industrial manufacturers
Electrical Engineer
Responsible for developing PLC programs, HMI programs, debugging software systems, electrical systems and communication systems using software products including: RSLogix 5000, RSView Studio and RSLynx
Responsible for creating mechanical models and electrical diagrams in SolidWorks 2007
Responsible for researching and recommending improvements in methods and equipment to achieve maximum productivity and the highest quality while operating at an optimum cost level
Responsible for the design and/or upgrade of electrical controls systems and power systems
Dawson Manufacturing Co. - Dawson, GA May 1997 – August 2006
Automotive component manufacturer serving Ford Motor Co., Chrysler, and Tier 1 Suppliers
IT Manager & Project Engineer, Jun 2003 to Aug 2006
Planned and installed Windows 2000 Ethernet network for industrial data collection
Designed and implemented internal website for data display
Designed user interface in asp.net to provide time saving benefits to plant manager and engineering manager
Responsible for administering Windows NT 4 network
Responsible for maintaining a secure network environment
Responsible for directing installation and maintenance of servers, personal computers, and printers
Created 3D CAD drawings in AutoDesk Inventor 10
Created 2D and 3D CAD drawings in AutoCAD 2000
Responsible for upgrading, automating and designing:
oComplex industrial assembly equipment
oElectrical and electronic circuits
oMechanical components, assemblies, subassemblies
Responsible for developing PLC ladder logic, HMI programs, debugging software systems, electrical systems and communication systems using software products including: RSLogix 500, Panel Builder 32, RSView 32, EZ Panel Enhanced, Syswin 3.3, RSLynx Gateway
Responsible for researching and recommending improvements in methods and equipment to achieve maximum productivity and the highest quality while operating at an optimum cost level
Responsible for instructing maintenance personnel on the repair and maintenance of new equipment, as well as scheduled preventative maintenance of existing equipment.
oManage plant wide Profibus (process field bus) network that monitors critical cooling water system
oMaintain the CMMS software and database system
oPlan and manage disaster recovery system
Project Engineer/Network Administrator, Jan 2000 to Jun 2003
Responsible for administering a Windows NT 4 network and associated peripherals
Created 2D and 3D CAD drawings in AutoCAD 2000
Responsible for upgrading and automating:
oIndustrial assembly equipment
Upgraded hydraulic puller plate systems with servo controlled geared axis increasing repeatability which reduced downtime approximately 4 hours per week due to puller clamps broken from misalignment.
Converted pneumatic linear axis with servo control on assembly machine for transmission mounts reducing downtime and improving efficiency yielding a cost reduction of more than 30k per year.
oElectrical and electronic circuits
oMechanical components and assemblies
Planned, designed and installed a plant wide Profibus (process field bus) network to monitor critical plant systems
Maintenance Supervisor, May 1997 to Jan 2000
Responsible for maintaining plant operation and overseeing maintenance workers.
Supervised the performance of preventative maintenance and emergency repair of:
oInjection molding presses
oCompression and transfer presses
oAutomated assembly equipment
Configured, installed and maintained a Windows NT 4 Network
EDUCATION
Troy University, Troy, AL Bachelors of Science in Computer Science 3.69 GPA
Darton College, Albany, GA Associate of Applied Science in BCS Network Support Specialist 3.2 GPA
Albany Technical Institute, Albany, GA Diploma in Industrial Electronics 4.0 GPA
SKILLS
Working knowledge of 21 CFR Part 11, GAMP 5
Extensive experience at upgrading, automating and designing
Complex industrial assembly equipment
Electrical and electronic circuits (loop sensor circuits 4-20ma, 0 – 10vdc etc…, 24VDC, 90VDC)
Power distribution from 480VAC 3-phase down, including switch gear and transformers
Mechanical components, assemblies, subassemblies
Thorough understanding of computer hardware and system architecture especially as it relates to industrial automation systems.
Programming and troubleshooting Siemens PLCs and Step 7 development software
Advanced expertise with Step 7 Professional
Extensive experience with WinCC and Protools
Extensive experience with Siemens vector control drives, Siemens servo systems, synchronized motion and master drives.
Programming and troubleshooting Allen Bradley PLCs and HMIs
Proficient in Rockwell Software products including: RSLogix 5000, RSLogix 500, Panel Builder 32, RSView 32, RSView Studio, EZ Panel Enhanced, Syswin 3.3, RSLynx Gateway
Experienced with various servo systems including Allen Bradley, Siemens, Baldor, SEW etc…
Proficient in: Citect SCADA, Historian and MES application customization and integration.
Thorough understanding of virtual platforms VMware and HyperV
Working knowledge of Linux/Unix environments and scripting technologies
Advanced networking, vlan, routing and switching configuration, management and problem resolution in manufacturing and business environments
Wired and wireless lan design and deployment in manufacturing and business environments with extensive layer 3 switching and routing including VLans, subnetting and network management
Vast experience with multiple versions of Microsoft Visual Studio specifically for intranet data collection and presentation
Multiple projects developed with C++, C#, Asp, VB, VBScript, Java, Jscript, HTML, Ajax, perl and python
Many years of MS SQL Server database design and management with advanced experience developing views, stored procedures and functions
Team Development and mentoring
Excellent electrical and mechanical troubleshooting skills
Effective team player
Effective at using critical thinking skills
Excellent disaster planning and recovery skills
Proficient at troubleshooting computer hardware and software
Experienced in Autodesk AutoCAD and Inventor 10 as well as Solid works experience.
MCSE 2000, MCSA 2000, MCP
Positive attitude with a proven record of solving critical issues in the most stressful time constrained environments.
Proficient in Microsoft Office Suite, Microsoft Visio Eschbel Priority 11