Engineer Maintenance
Resume:
CURRICULUM VITAE
Personal Data:
Name: Nwankwo Okechukwu
Date of Birth: 2nd July, 1971
Sex: Male
Marital Status: Single
Local Govt. Area Oyigbo
State of Origin: Rivers
Nationality: Nigerian
Religious: Christian
Contact Address: No 8 chukwuma street sunlight estate opposite Shell AGG GAS plant oyigbo Rivers State Nigeria,
Phone: 080********
E-Mail: *******@*****.***
School Attended With Date:
Community Primary School, Egberu – Ndoki 1979 -1984
Community Secondary School, Egberu-Ndoki 1987 – 1992
Federal Polytechnic, Oko Anambra State 1997 – 1998
Qualification Obtained With Dates:
First School Leaving Certificate 1984
Senior Secondary School Certificate (SSCE) 1992
OND (Upper Credit) MECHANICAL ENG 1998
1. COMPANY,
2Shell Petroleum Development Company SPDC
3POSITION: CONDITION MONITORING ENGINEER,
4DATES:1999---2000
5DUTIES,
Pump maintenance/Inspection at Nembe Stations
Sleeves liners Installation, over-hauling and maintenance
Mechanical fitting/pipe fitting
Isometric interpretation/design
Pressure testing of new line and hook up
Gas Turbine engine rotor inspection and maintenance, with ultrasonic test on the rotor/MPI test DPI test, Turbine installation/maintenance.
Condition Monitoring/in-Plot Piping Inspection of Flow Lines and Auxiliary Facilities in PH-I District in Readiness for ISO 14001 Certification
Checking the integrity of flow lines using Ultrasonic Testing (UT) method
Bore-scoping of all rotating equipment and implementing corrective action
Monitoring thermograph and Lube analysis
Carrying out vessels scanning using USK7 Testing kit
Carry out corrosion data analysis using PACER 5.7 C3, (corrosion monitoring)
Inspection of corrosion control activities
Preparation of inspection using Isometric drawings
Tank/Vessels cleaning
Sand blasting/water blasting
Surface treatment
Confined space scrubber tank
COMPANY.
2.Benkline (Nig) Limited
POSITION : PROJECT ENGINEER,
DATE: 2001 2003
DUTIES,
Statutory Inspection
Lifting Equipment inspection and certification
Load testing, stenciling of gantries
MPI inspection, shackles and sling wire inspection, maintenance of trolleys
Installation of chain blocks/trolley and overhead crane
COMPANY.
3.Petrol Energy Oil Field
POSITION:FIELD ENGINEER,
DATE :2004 2005
DUTIES,
Wire line operator
Well logging and stimulation
Gamma-ray survey/electric logging
Well testing
Conductor cable swab line wire inspection for well testing
COMPANY.
4.R & B Drilling Nigeria Limited
5.POSITION:SUPERVISOR,
6.DATE: 2005
7.DUTIES,
Drilling and evaluation
Drilling deeper
Sidetrack drilling
Well head installation and maintenance
Servicing of turbine pressure gauge
On-site repairs of Christmas trees
COMPANY,
DAEWOO NIG LTD
POSITION: MECHANICAL SUPERVISOR
DATES, 2005 2009
AFAM POWER PROJECT
DUTIES
GTG (Gas Turbine)
Lube – Oil tanks and Pumps
Space heater installation
Filter house installation
Diffuser equalizer installation
Blow –off silencer duct installation
Turbine Exhaust installation
Jacking oil pumps installation
Installation of fuel ears fitter skid (pressure measurement, instrument, installation, isolate nitrogen.
Installation of turbine shaft and bearings
Quality air solution – installation
Oil free air compressor installation
Installation of instrument Air Receive Tank
Installation of service Air Receive Tank
Installation and maintenance of Air Dryer Desiccant Tower three units
Installation and operating of pall corporation for Lube Oil Hot Surface
Installation of high Efficiency Compressed Air dryer with compressor
Installation of ordering compressor cleaner
Installation of Auxiliary Block with instruments
Installation of overhead street crane of 90 tons and 20 tons both the hook Block and sling wires and crane winches.
SOLAR TURBINE,
3515 kwe
CENTAUR 40 PG GENERATOR SET,
BOP (Balancing of Plant)
Static and rotating equipment receiving and Receiving Inspection Report (RIR) to keep record of equipment status.
Preventing maintenance and preservation by implementation and use of lubricants such as Shell Ensis Fluid G, H, K; Ensis Oil N and Shell Ensis Engine Oil etc. in the form of a lubrication manual which contains the required grade and quantity of a lubricant as well as the lubrication intervals for each individual rotating equipment item, and the turning of shafts of rotating equipment at least once per month, using equipment design permits followed by a checklist record.
Implementation of Shell standards of Design and Engineering practice (DEP) for a quality plan covering all aspects of installation, inspection and pre-commissioning of both static and rotating equipment following the Quality Control Procedure (QCP), Work Procedure (WP), Quality Assurance Manuel (QAM), International Organization for Standardization (ISO 9001,2007) in accordance with Vendor /Manufacture’s Installation, Maintenance and Operational Instruction(IMOI) and specification.
Installation and alignment of air-cooler modules on top of pipe rack.
Pneumatic test (1 bar) using pressure gauge to test the tightness of the tube bundle in accordance with the design test pressure.
Installation of motor by means of Motor lifting device (vendor special tool).
Installation of motor pulleys and anti-reverse rotation device on the motor shaft elbow to maintain a consistent direction of rotation, and checking whether motors have “soft foot”.
Centering and leveling of air cooler module using surveyor’s instrument, and adding shins to ensure correct alignment of the air cooler on the steel mechanism.
Fan shaft verticality adjustment by positioning a level or calibrated inclinometer on the fan shaft or hub and correcting the level faults (according to specification). “When the level does not change on 360o, the fan shaft verticality is correct”.
Fan shaft bearing clearance measurement, using a feeler gauge by resting the shaft horizontally on two bearing points (i.e. between the outer raceway and the rollers, then underneath) to ensure smooth run-out of the fan pulley.
Fan blade tip clearance adjustment by setting the inside diameter of the fan ring to obtain the vendor’s specification of 6mm -10mm or 8mm -15mm for reinforced resin and aluminum blade materials respectively, and measurement of the tip clearance values using steel rule.
Fan blade pitch angle measurement with level or inclinometer, using approved specification to ensure efficient performance; and adjustment of the blade (using torque wrench of a specified torque value) if wrong value is obtained.
Drive assembly shafts alignment inspection, using inclinometer, and drive assembly sheave-to-sheave leaving (to measure the offset) using a straight – edge or aluminum box level within tolerance in order to ensure parallelism of the driver-driven shafts.
Fan pulley run-out measurement using a dial indicator to ensure smooth running of the fan pulley during operation.
Inspection of the rigidity of fan and belt guards and tightness of fan blade securing bolts.
Proper tensioning of belt drives to maintain vibration within specification.
Vibration check of fan and motor using: Vibrometer”, as a baseline for further degradation of bearings.
Tube vibration check at maximum air flow.
Cleanliness of tube bundle and fins combing inspection.
Proper alignment of process piping to headers to ensure no excessive nozzle loading.
Full priming of grease lines between grease nipple and bearing house.
Inspection of overlapped joints of air cooler plenum for adjustment with torque wrench of a specified torque value using an acceptable clearance between blade tip and shield to avoid a clash as a result of rotational expansion, and bolt tightening of the fan plenum.
Installation of skid mounted equipment e.g. lube oil console, seal oil console, cooling water console and waster wash skid.
Installation of compressor units according to the vendor’s orientation and specifications.
Measurement of the deflection on all the webs of the crank shaft.
Measurement of the magnetic center and rotor/stator air-gap clearance.
Alignment inspection to avoid damage to bearings and shafts.
Compressor cylinder clearance measurement.
Installation and alignment of pump units according to IMOI (Installation, Maintenance and operational Instructions), and vendor’s specifications.
Measurement of the run-out of shaft, impeller wearing, and mechanical seal sleeve by using dial gauge within a specified tolerance.
Checking flange concentricity by ensuring that the flange bolts slide freely through the bolt holes or mating flanges without interference, to avoid undue stress on equipment.
Driver –driven shafts pre-alignment inspection of rotating equipment using the optical alignment method (with laser optics) and the reverse periphery method (with dial indicators) to: (i) allow for potential movements such as thermal expansion, hydraulic loading gears with rising pinions; (ii) ensure that alignment is possible with regard to shim limitations, bolt and bolt hole positions; (iii) confirm no “soft foot” (maximum dial movement is 0.03mm) showing that the equipment is correctly supported.
Final shaft alignment inspection to check that the optical instruments or dial indicators are on the equipment before and during the tightening of the piping and brackets to detect any distortion. “The relative movement of shaft centre lines shall not exceed 0.025mm (0.05mm TIR- Total indicator Reading), according to the Shell – DEP (Design and Engineering Practice).
Inspection of equipment nozzle flanges to check for cleanliness and damages such as pitting and radial cut to avoid fluid leakage.
Elevation, orientation and plumpness inspection for static equipment e.g. columns, vessels, heat exchangers, acid –gas incinerators, stack etc…
Flushing of lube oil and seal oil system for Compressors, Pumps, Gas turbine and Generator.
General Site monitoring to ensure that the latest revision of all tools and drawings are in use.
Development and maintenance of checklist of each individual item of equipment covering all aspects of installation, inspection and pre-commissioning which act as a key document in the hand –over procedure; and the addition of a copy of the completed checklist to the Equipment Record Card (including installation records, level and alignment data, run – in record, vibration data etc.).
Assisting to ensure that the correct tools are used for the proper installation of equipment (i.e. stainless steel shims, correct size spanners and keys, certified slings and chain hoists, torque wrenched, metric alignment dial gauges and calibrated engineering spirit levels, vibration meters, analyzer, etc)…
Documentation of all inspection activities in the “Document Transmittal form” and hand-over to QA/QC manager.
CCW:
1.Carrying out inspection for the foundations for steel structures and piping of longitudinal and transverse axes, as well as the height of the foundations must be checked.
2.Carrying out installation of CCW Fan bells, motor bridges and Grids and tear drop plates.
3.Installation of fin tube bundles expansion Joints and Excavation unit, Trapezoidal plates, Fan drive unit (complete), Fan impellers and Gear boxes and electric motors, pumps safety valve.
4.Installation of CCW Tube bundle cover sheets, valves/fittings, measuring instruments and cleaning devices, rapture disks screws nults, washers and dowels.
5.Inspection of columns, beams and bracings
6.Carrying out inspection for foundation grouting outer steel support structure has been aligned fan screens four belts.
7.Construction main steam duct to turbine horizontal steam duct steam risers expansion joints vaned elbows and connection of main steam duct to the turbine flange with zero force or moment prior to screwing or welding to the turbine flange outer termination of welding work on main steam ducts and steam duct risers.
8. Installation of CCW circulating water pump two units from foundation to alignment to grouting and piping in and out (fill oil with approve oil with SPDC approved oil.
TYPICAL AIR COOLED CONDENSER
ACC
1.Erection of support steel structure
2.Preliminary installation of Fan Deck plants
3.Assembly and installation of Fan Rings and Fan Guards
4.Assembly and installation of Fan Bridges and Air moving system.
5.Assembly and Erection of A- Frames
6.Carryout NDT Check for fit-up Welding
7.Check for Tube Bundles
8.Deaerator and Storage Tank Check for Anchor Bolts Positioning and Grouting and Nozzle
Orientation and Piping Connection.
9.Installation of Condensate Extraction Pumps Grouting Check of Anchor Bolts Leveling Check
Nozzle Orientation and Piping Connection of Condensate Extraction Pumps.
10.Steam Duct Check for Fit - up Welding
11.STG Water Boiling Pump Anchor Bolts Grouting and Nozzle Orientation and Piping Connection.
12.Installation of Fin Tube Bundles
13.Installation of steam and condenser Heaters
14.Installation of steam duct
15.Pressure (leak-tightness) Test
16.Installation of Rupture Disc(s)
11. Installation of module end walls, division walls and doors
12 Installation of wind walls
13 Set condensate tank
14. Set Air Removal Skid (SJAE or LRVP)
15. Installation of interconnecting piping
16.Trial Run of Fans.
NG SYSTEM:
1.Interpretation of isometric drawings for NG system (i. e.) Natural Gas System under Bop team.
2.Organizing of Non Destructive Test for all the welding joints for natural gas system welded joints from Pietro Fiorentina Italiano company
3.Installation of two scrubber skids and Nitrogen purge line
4.Installation of Natural Gas filter separator, level gauge, ball valves.
5.Install ESD Skid with Actuator Valve
6.Installation of metering skids with floating pump
7.Installation of pressure skid with pressure control valve gauges
8.Also install water bath heater two units (skids/vessel/tank/heat exchanger)
9.Installation
10.Carrying out hydro-test in all the Natural Gas system, and drying – and blowing of the internal Natural Gas piping systems with equipment call dryer and water separator.
BLACK START GENERATOR SET
Installation of Base Plate & Leveling Check
Grouting of Anchor Bolts and Leveling Check (Inspection) for setting with SPDC Inspector.
Installation of Main Engine Body
Installation of Cylinder Heads A& B-Bank and Fly Wheel.
Installation of Rotor also carryout deflection test Inspection.
Oil Flushing of the main Engine Systems.
Installation of Stator & Eciter 5300KW – 10P-6.6KVA.C.Generator.
Bearing Bracket –LS and Bearing-OS Installation.
Installation of Exhaust Gas Silencer and Exhaust Gas Manifold with Sliding Plate and Plate Washer.
Installation of Engine Instrument Panel.
Turbo Charger Complete (A – Bank) + B Installation.
Installation of Air Cooler A-Bank) + B Installation.
Installation of Piston & Connecting Rod Assy.
Pumps Anchor Bolts Leveling Check and Grouting of Anchor Bolts Shaft Alignments Check, Plumbness Check.
Tanks Settlements Check, Vacuum Check and Water Filling Check.
Tanks Check around Bottom Plates for Leakage
Tanks Settlements Check 8 Places for Checking the Settlement of Tanks Foundation if no leakage on the Shell continue water fill-up two thirds operating levels hold one day to check and inspection.
Chemical Cleaning and Oil Flushing of Lines and Systems.
WATER TREATMENT PLANTS:
1. Installation of 30KW (40HP) Hyundai water treatment plant and piping in and out stainless pipes and grouting of the pumps. for alignment check
Installation of closed cooling water pump (circulating water pump) system to turbine Gas Plant, I,II, III and piping work.
Turbine installation and maintenance
Installation of Scrubbers skids, filter separator, metering skid, pressure skid, shelter analysis, ESD skid, water bath heater (boiler) and piping work.
Construction of demineralization water storage tank, and gas tanks.
Services air receiving tank and compressor gas turbine
Installation of fire fighting water pumps (centrifugal pump)
Checking integrate of pipe spools for blasting
Metering skid taking readings from meter/pressure gauges for analyses.
Pre-fabrication of pipe spool for erection/installation of fabricated spools on site, preparation of test packages, pressure testing, flushing and documentation/sign off by client’s representative.
Review and prepares scope of work of any engineering work related to piping Valves and Vessels. Reviews deliverables and supervises the engineering work contractor’s work for all modification. Engineering and construction activities relating to PVV. This include piping routing and equipment layout, piping isometric drawings, pipe support drawings, pressure testing cleaning and flushing procedures, mechanical datasheets and specifications, flanges and internal drawings, and all welding related activities, pressure testing, pre-punch and post-punch clearing in all the project done.
WASTE WATER TREATMENT
1.Oil Separator Installation Anchor Bolts Grouting Leveling Check, Plumbness and Nozzle Orientation.
2.Sedimentation Tank Installation Anchor Bolts Grouting Leveling Check, Plumbness and Nozzle Orientation.
3.Clarifier Shaft Installation, Scraper Blade Installation
4.Pumps Installation Positioning Anchor Bolts Grouting Leveling Check, Plumbness and Nozzle Orientation.
5.Submersible Pumps Installation Anchor Bolts Grouting Leveling Check, Plumbness and Nozzle Orientation.
LABORATORY
8.Installation of Fume cupboard with Exhaust Fan Unit.
9.Installation of Portable PH Meter, Fixed PH Meter, Diaphragm Filtration Device, Vacuum Pump, Analytical Balance and Table, Precision Balance, Heating Water Bath, Drying Oven, PHA Meter, Portable Dissolved, Oxygen Meter, UV/VIS Spectrometer, Fixed Conductivity Meter, Acid/Caustic Cupboard, Flammable Liquid Cupboard, Chemical Cupboard, Centre Workbench, Workbench with Sink and Hot Water Boiler, Wall Workbench, Stores Shelves, Chair (9 Pcs), Office Table included Castor Cabinet, Equipment for Measuring Silica in Steam and Chlorine in Cooling Water, Deionized Water Supply Unit and Ultra – Pure Water System, Refrigerator, Atomic Absorption Spectrometer and AAS Fume Extraction, Autosampler, Chemical, Oxygen Demand Meter, BOD Incubator, First Aid Box, Oil Content Analyzer, Oil Viscometer, Portable Oil Test, Electrical Centrifuge for Oil Testing, Air Releasing Test, PC Incl. Windows XP and LCD Monitor for UV/VIS Spectrometer, Acid/Caustic Cupboard, Chemical, Emergency Shower for Eye and Body and Flow Switch.
TECHNICAL TRAINING/COURSES ATTENDED:
WELL OPTIMIZATION USING PERFORMANCE STIMULATOR (WEPS)
WELL LOGGING AND INTERPRETATION
WELL DEVELOPMENT
SAFETY HANDLING OF CHEMICAL SHOC (SPDC)
HSE HEALTH SAFETY AND ENVIRONMENT LEVEL 3 CERTIFICATE
FIRST AID TRAINING COURSE
PTW PERMIT TO WORK COURSE JOB HAZARD ANALYSIS COURSE
PIPING COURSE
BASIC OFFSHORE TRANING COURSE WITH (M&O BOSIET
HUET SEA SURVIVAL COURSE
ADVANCE HSE CERTIFICATE
ADVANCE FIRE FIGHTING COURSE
PREVENTIVE MAINTENANCE SYSTEM
CMMS COURSE
SHELL PTW COURSE,
RIGGERS COURSE LEVEL 11
ADVANCE RIGGING/LIFTING GEAR INSPECTION
SHELL SAP TRAINING
OVER HEAD CRANE COURSE,
FORLK LIFT OPERATORS COURSE,
SKF BEARING MAINTENANCE COURSE,
RIG MECHANIC
HYDRAULIC EQUIPMENT MAINTENANCE CERTIFICATE
COMPANY,
CEGELEC NIG LIMITED
POSITION :MECHANICAL LEAD,
DATE: 2009 2010
TOTAL OFFSHORE
DUTIES,
Chemical Injection 12 UB 840 AND 12 UB 850 chemical injection tanks
Antiscale production pumps - 12 GX 842
Methanol pumps - 12 GX 843
Anticole` WI pump - 12 GX 841
Textsteam pump - 12 – GX- 871
Checks for pumps for Nozzile orientaion and plumbness – shaift Alignment and piping connection check in -readness for commissioning
Chemcial Drain Recovering Tanks - 12 – DS – 871 Nozzile Orientation and pipe fitting
Water Cleaning filter 12 – IF – 910 A/B TANK and Pumps Check for orietation and oil for pump
Utility Water 12 DA 991 TANK Check for Nozzle Orientation Plumpness, Anchor Bolts Installation and Piping Connection and Welding Check of the Joints.
Check Pipeline Connection with P.I.D Drawing & Isometric Drawing to Well heads . e.g 19, 20, 16, 17, 18 6 inches line.
Carryout Check for Hydro tests packs.
Check Welding Joints and NDT Test Results.
Carryout Leak Test with Nitrogen
Carryout Crane inspection check for 16.5 meter in-readiness for commissioning
Check for Stainless Pipe Insulation Bolts for Carbon Steel Pipe.
Good communication skill uncompromising integrity
Zealous to learn expertise through training
Resourceful and result oriented
COMPANY,
DEAWOO NIG LTD CHEVRON PROJECT EGTL EXCRAVOUS
POSITION: MECHANICAL QA QC
DATES: 2010
DUTIES,
Check for Equipments Alignments Anchor bolts, Plumbnes check and Shaft Alignments
Check for nozzle orientation and centering for Equipments
Check for steel structures Erection colums check, plumbnes and Grouting
Anchor Bolt Inspection and Bolt Torque,
COMPANY,
NETCODIETSMANN NIG LTD DATE JUNE 2010 ---TILL DATE.
POSITION:MECHANICAL ENGINEER ROTATING EQUIPMENTS&NONE ROTATING EQUIPOMENTS, AFAM POWER PLANT SHELL,
DUTIES
Maintenance of compressors
Maintenance of All Centrifugal pumps,
Maintenance of Gas Turbine,
Maintenance of Water Treatment Plant and Natural Gas station
Maintenance of steam turbine i.e Combine cycle plant
Air cooling systems and Cooling water systems
. . O AND M COMPANY AFAM POWER PLAN
Hobbies
Indoor Games, Listening to music and watching documentaries and internet browsing
Referees:
Engineer Beneth Agbajiogu
Chief Deputy Project Engineer
Afam Project, SPDC
Contact this candidate