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Rolling mill superviser

Location:
Khopoli, Maharashtra, India
Posted:
April 29, 2018

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Resume:

RESUME

Mr. Sameer Manohar Hadap

Junior Executive - JSW Steel Ltd.

Contact No.:+91-727*******

Passport No- P6764225

E-Mail: ac496l@r.postjobfree.com

Date of Birth: 3rd December 1993

Seeking challenging assignments in Steel Manufacturing Production, Operations, Roll Shop, Work Shop, Production Planning & Control, Process Improvement with an organization of high repute.

PROFESSIONAL SUMMARY

A competent professional with 3.6 years of experience in Production Management, Process Engineering, Erection Commissioning and Maintenance Operations in Steel Hot Rolling Mills.

Proven abilities to enhance the production process operations, optimize resource & capacity utilization, escalate productivity & operational efficiencies.

Ability to lead teams towards optimizing their performance levels.

CORE COMPETENCIES

Plant Operations

Coordinating activities across rolling mill for the set up standards with accountability for strategic utilization & deployment of available resources to achieve organizational objectives.

Preparing manuals & work instructions for operations for the unit and maintaining reports for facilitating decision making by the management.

Maintenance Operations

Conducting periodic preventive maintenance planning of rolling mill, roll assembly stands, roller guides, mono block stands & work shop machines so as to increase uptime / equipment reliability & maintain good equipment health.

Proactively identifying areas of obstruction / breakdowns and taking steps to rectify the equipment through application of troubleshooting techniques.

Undertaking regular inspections to prevent accidents and adhere to safety norms.

Production Planning & Control

Developing and implementing production plans & schedules, arranging resources to ensure achievement of targets as per budgeted parameters.

Monitoring & controlling production related tasks including planning, procurement, control & trouble shooting for achieving the planned periodic schedules.

Minimizing performance bottlenecks for achieving high productivity by maximizing material & machine.

Man Management

Leading, mentoring & monitoring the performance of the team to ensure efficiency in process operations, meeting of individual & group targets.

CAREER SCAN

Since September 2014 to till date: JSW Steel Limited, Dolvi as Junior Executive in Bar Mill Roll shop

Profile & Responsibility

Hot rolling mill designed by “Danieli - Morgardshammar” having 14 stand continuous 2-slit mill and BGV having 08 stand can roll from Rb8.0mm to Rb40.0mm.

Danieli – Morgardshammar- Entry Roller Guide & Exit Roller Guide-1000 series & Version – FRS & SR,SRWE,MDR,MSL,CTD,CTR

Erection & commissioning Stage Activity-

Responsible for ensuring good house-keeping and safety measure.

Identifying areas of quality failures and taking steps to rectify the system wide preventive and

corrective actions to avoid the reoccurrences

Managing erection & commissioning activities involving resource planning, team building and coordination with internal / external departments for Bar Mill Project.

Keeping an alert eye & maintaining strictness regarding safety measures according to the policies of JSW Steel Ltd.

Checking the installation of machines as per provided general assembly (G.A.) drawing provided by the suppliers.

Provided ideas & modifications in the planning, setting priorities, developing a work schedule, monitoring progress towards goals, and tracking details/data/information/activities.

Proficient in all stages of project development and implementation, with commissioning of project equipment for safe operation & enhancing operational effectiveness of equipment's & generating material indents & follow up from commercial department.

Root cause failure analysis for problems and timely recommendation for prevention.

Co-ordination with maintenance, civil & assembly departments for smoother Project Work.

Handling man-power, educating them, to take part in discussion with seniors, sub-ordinates for minimizing delays, wastage & for smoother project work

Doing the quality inspection of the supplied equipment's provided by the manufacturer & keep alert eye on storage of the equipment in good condition.

Commissioning of 2-Slit Hot Rolling Mill by OWS Parameter & Manufacturing Rb8.0 to Rb40.0,also commissioning of all Roll Shop CNC machines & Roll Stands, Guides.

Supervising all the activities in rolling mill production, roll shop and machine shop.

Responsibility-

Machining different types of rolls for bar mill and guide rollers. Responsible for maintenance, assembly & disassembly of stands, servicing of guides, chocks.

Handling CNC machines of ATOMAT & programming for roll pass of bar mill.

Spares management for Mill stands and Guide boxes, Tooling of CNC machines, tools & tackles.

Made ready documents & keeping records of I.S.O., T.P.M. & 5S activities,

Planning the rolling schedule with the HOD.

Preparing daily planning sheet as per the rolling sequence.

Maintain guides, rollers, delivery strippers, entry statics as per the rolling sequence requirement.

Maintain history for monoblock stands, rolls chocks & guide box.

Maintain records of TC rolls, cast rolls & roll pass tonnage records.

Maintain TC roll grinding machine, diamond wheels & spares for grinding machine.

Maintain all precision equipment and calibration records.

Watch out & communicate with purchase & store on incoming material.

Coordinating with the Operation shift In charge to avoid delays & breakdowns.

Achievements-

TQM Activity win first prize in Maharashtra state level Quality circle 2017

Project name- Cobble due to Entry roller guide fail in intermediate mill

Kaizen- Win Best kaizen of the Department 2016

Project – Extension of Stripper pipe for avoid cobble in between pre-finishing mill and finishing mill area.

ACADEMIA

Qualification : Diploma in Mechanical Engineering

University : Mumbai University

Passing year : 2014

IT Skills

Operating Systems : DOS, Windows 98, SAP

PERSONAL DOSSIER

Date of Birth : 3rd December 1993

Linguistic Abilities : English, Hindi, Marathi

Permanent Address : Navandhe, Tal-Khalapur, Po-Jambrung,

Dist-Raigad, Maharashtra – 410203

Sameer Manohar Hadap



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