Engineer Design

Deepak Maru **** Candlewick Circle, Columbus, Ohio 43230

Ph. No.: 614-***-**** (Cell Phone); 614-***-**** (Home) US Citizen email: ************@*****.***

OBJECTIVE:

A position as a Senior Mechanical Engineer/Design/Project Engineer involving product design & development.

SUMMARY:

20 years of experience in the Aerospace industry, Oil & Gas Industries.

Extensive Hydraulic/Pneumatic and Airframe Structures experience in development, design, analysis and installation of aircraft. As well as Functional test of individual system such as landing gear hydraulics, and brakes system, Wheel speed transducer, and other hydraulic relate components.

Design and develop various components in support of customer and internal requirements includes perform analyses and testing to validate / verify design performance.

Hydraulic experience 15+ years: Developed, designed and installed, and analytical experience of solenoid operated valves of process gas piping system in Oil & Gas Industries as wells various pumps, including flow control components like valves, pressure vessels, piping, regulators, etc.

Handled various Hydraulic/Pneumatic valve designs including Solenoid Valves, support analysis functions: ASME design reports, qualified life reports, fluid flow / heat rise / thermal distribution studies, etc. including troubleshoot, root cause of the problem with detail design of components.

Hydraulic/Pneumatic components/subsystem/system design and integration experience in hydraulic/fluid power and mechanical subsystems of business jet aircraft.

Analyzed and designed various types of applications of aerospace, automotive and process gas valves (such as landing gear Controlled Manifolds, process gas piping, and Pressure vessel design (for the Anti Surge valve, Purge valve, Vent valve, and pressure safety valves) using ASME VIII Div. 1 & 2, and ASME specification B16.44, B31.5, B31.6, and B31.8, and NACE.

Designed, developed Hydraulic Schematics, selected components, required to perform the tests on calibration and performance of Hydraulic Test Bed cart.

Performed Test run on Hydraulic components. Also, test performed on functional test in aircrafts per FAR 23 & FAR25 chapters.

Project management experience including hands on experience with product life cycle development.

Studied customer blueprints, schematics, manuals, with other specifications to determine installation procedures and computer-generated reports.

20000+ hours of experience in 3D modeling using CATIA V5, CATIA V4, & 10000 hrs. of Pro/E, Cre-2 and Wildfire and Autodesk Simulation FEA.

Familiar with various regulations / requirements / codes for ASME boiler / pressure vessels, ISO 9001, AS 9100, etc.

Constructed Bill of Material (BOM) to order complete package of Engine Build Up.

Areas of expertise:

EDUCATION:

B.S. Mechanical Engineering – VJTI, Matunga, Mumbai, India July 16, 1986

M.S. Mechanical Engineering – Wichita State University, Kansas – 21 Credit Hours Completed

PROFESSIONAL EXPERIENCE:

Emerson Residential & Commercial, Sidney, OH 04/03/2017 – 08/2/2017

Engineering Project Lead.

Complete New AHT Cold Room Medium Temp. Build up and tested at Test Bed Room with performance of AHT unit and Emerson Proto type unit.

Complete the Bill of Material with pricing, delivery date, costing, and follow up of with supplier for delivery the components to build up on time.

Complete wind tunnel test with different manufactured fans motors to measure CFM, Watts drawing during high frequency Hz.

Aerotek Inc., Carlisle IT, Franklin, WI (Contract) 03/14/2016 – 11/16/2016

Mechanical Project Engineer II

Support planning of Customer requirements per product developments of ARINC 791 Antenna Systems, KANDU, MODMAN, APM Installation per contract agreement documents.

Using Creo-2 and CATIA V5 and Wind Chill Process Design Develops, and detailing of APM, MODMAN, an KANDU Installation with required load capacity to design new structure support Layouts. Detailed design, Installations, and KIT’s of A300-200/-300 Aircraft.

Understand the drawing per ASME Y14.1-2013 standards to used GD & T tolerances.

Develops, Design, and writing Weight and Balanced reports, Master Data List, Anti Collision Light reports with analysis of A330-200/-300. Flammability reports of A330-200/-300 with coordination of Electrical Engineers.

Complete Airbus A330-200/-300 ARINC 791 Wi-Fi system Project with Certification Document

Birlasoft Inc., GE Healthcare, Waukesha, WI (Contract) 09/26/2015 – 03/11/2016

Sr. Design Engineer

Using Creo-2 design, develops, and detailing designed, analyzed and created models of new Alpha and Beta MRI Machines Digital electronics control panel for productions.

Existing design analysis of power distribution cabinets, rearranged the modules. Re align the module sufficient air circulation, design including redesign new support, or modifying existing support.

Performed air circulation test per Digital cabinet require by using existing test bed.

Track the Production scheduled to meet requirement for production. Proto type component support builds up and installed in proto cabinet design. After installation with all support through the cabinet with cable installation.

Parker Hannifin Aerospace, Hydraulic Filter Division, Metamora, OH 09/22/2014 – 06/30/2015

Sr. Systems Design Engineer

Designed, analyzed and created models of new aerospace filter products.

Hydraulic Filter for F-16 testing per Customer QTR and Acceptance test per customer documents.

FEA Stimulation Analysis of Filter Core design including Filter Collapse Pressure Test, and Differential pressure test

Developed and Designed Hydraulic Schematics of test bed, Selected components for test bed required to perform the test, for required test data.

Develop top-level requirements definition, requirements flow-down, requirements decomposition, technical risk identification, and requirements verification and validation.

Performed the hydraulic filter test per ATR provide by customer. Meet the customer requirements of the products assembly.

Performed systems integration design including composite carbon fiber components.

Estimate overall cost of test bed’s components, hardware, structure frames and labor

UTC, Rockford, IL 06/02/2014 – 09/18/2014

Senior Systems Engineer (Contract)

Developed, designed, selected components needed for test bed calibration. Did the calibration and performance of hydraulic test bed for EMU Generator test.

Calculated overall cost of Hydraulic Test Bed EMU Generator.

Komatsu America Corporation, Peoria, IL 61603 12/2013 - 4/2014

Senior Design Engineer

Designed, analyzed and created models of new product Hoist Cylinder Analysis using Pro-E/Creo-2 CAD tools & Wind-Chill Process.

Also, support Engine surrounding system, such as fuel system, lubricating system, air system, brake system, Engine Cooling system.

Develop top-level requirements definition, requirements flow-down, requirements decomposition, technical risk identification, and requirements verification and validation.

Designed, analyzed and created models of Hydraulic Brake Solenoid valve, also, support manufacturing the details parts of component.

Detail Study and Analysis of bolted joints of hoist cylinder head and retainer cap with stress & fatigue analysis.

Communicated on a weekly basis with the Brakes System Supplier and tested New Brakes component, Brake’s Caliper, and Pad to meet ISO 3456 specification.

Brakes Caliper Heavy Duty Trucks tested at Proving Ground teat facility per ISO 3456 with full loads on trucks as well as inclined 15 of slope downwards free drive. Applied brakes afterwards inspects the Brake Calipers. Troubleshoot of Brake caliper and Hydraulic brakes valve with pedal movement of truck while operating trucks. Also, Brake Calipers study with Liners materials.

Determined the root cause of U50 existing Combo valve problem and advised supplier to change design of Combo Valve with new material specification.

GULFSTREAM AEROSPACE CORPORATION Savannah, Georgia 05/2011 - 02/2013

Technical Engineering Specialist II (Contract)

Designed and developed various mechanical systems such as Landing gear, Hydraulic systems, brakes systems, ECS system of business jet aircraft using CATIA V5 and Smart Team Process and Team Center process to release the Drawing package.

Support integrated product teams within Electrical Engineering, Materials Engineering, Manufacturing Engineering, Business Development, Quality Assurance, Program Management, and Operations.

Member – Integrated product team.

ROLLS ROYCE ENERGY SYSTEMS Mount Vernon, OH 08/2008 - 01/2011

Mechanical Engineer Specialist

Managed various Customers’ Solution Business Projects including P & ID of Hydraulic Start System, Hydraulic system, Bleed Air System, Fuel (Liquid/Gas) System, and Air System of Industrial Engine of old & new packaging.

Develop top-level requirements definition, requirements flow-down, requirements decomposition, technical risk identification, and requirements verification and validation.

Developed designed, analyzed, installed and test solenoids operated valves for High Pressure LPG Gas.

Execute design changes of power generation and mechanical applications consistent with the customer specifications.

Analyzed and designed process gas piping, for the Anti Surge valve, Solenoid Control Purge valve, Vent valve, and pressure safety valve using ASME VIII Div. 1 & 2, & specification B16.44, B31.5, B31.6, and B31.8, NACE.

Analyzes engineering data to determine feasibility of product proposals, equipment specifications, performance requirements to determine designs that can be produced by existing manufacturing facilities and methods.

Various Projects completion with, drawings; procure parts, supplier print interpret, quality, and Costing of Complete filter design with manpower hour usage to assemble the filter element.

Manage entire project’s with time management, scheduling, interpret the cad drawing print, delivery with qualification documents and delivery to customer’s.

Textron Aviation, Wichita, KS 08/1995 - 06/2008

SENIOR DESIGN ENGINEER

Designed and developed various mechanical controlled Valves and Manifolds of hydraulic systems (Landing gear, Hydraulic systems, Solenoid operated Parking Brake Valves, Anti-skid Valve, Brake Metering brake systems, ECS system etc.) of business jet aircraft.

Perform and support new product introduction (NPI) programs from Proposal phase through Design and Development, Production Readiness and Entry into Service, and Sustaining such as Landing Gear Cont4rol Manifold, Hydraulic Tank for small business jet.

Prepared mechanized system requirement documentation as per FAA regulations, drafted compliance reports and test plans for FAA certification.

Designed 3D models and assemblies in CATIA V5, V4 CAD software. Prepared detailed designs including tolerances, clearance analysis and material specifications.

Manage the hydraulic system schematic diagram per system modification of Citation Sovereign, CJ3, CJ4, and Mustang Projects.

Performed Functional Test of pre-flight hydraulic system of CJ3, Citation Mustang, and other aircrafts. Environmental test such as salt spray, dust, cold temperature test per ISA 30 and 30 temperatures, lightning strikes test of landing gears hydraulic actuators.

TRAINING: and

FAA 21 & FAR 21 & 25 at Wichita FAA training center, Wichita, June 1998

Hydraulic Engineering Training at Vickers Hydraulic Engineering School, Mumbai, India June 1989

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