Engineer Mechanical

B. Devaraj.

Mechanical Engineer

Abu Dhabi, U.A.E. Email id: *******.**@*****.*** Mobile: +971-*********. www.linkedin.com/in/devaraj-babu-348bb522

Profile:

Mechanical Engineer with specialty in Automotive & Defense vehicles design and development. Certified Professional in Product Design & Analysis. Experience in Sheet metal Fabrication, Welding Processes. Proven ability to manage multiple projects and meet crucial deadlines. Dependable CAD modelling professional with over 7 years’ experience using CATIA V5, Pro-e, and AutoCAD, Ansys.

WORK EXPERIENCE

NIMR Automotive LLC – Abu Dhabi from November 2014 to April 2018 Manufacturing Engineer Department: Manufacturing

Products: 4X4, 6X6 Military vehicles

Develops and reviews the product design to facilitate tool design and ensure that the technical needs will be met.- (CATIA V5, Creo,Solid works software)

Responsible for in house jigs & fixtures, tool design & fabrication for products.

Responsible for fabrication layout design & execution.

Responsible for developing welding process sheets.

Lean implementation on fabrication and assembly line.

Developing DXF files; assembly of tools, verification of tools.

Assist in purchasing of equipment’s & machines for fabrication.

Develops and coordinates the tool pre-study to ensure process-ability.

Documents and coordinates tool specifications for timely and accurate quoting.

Evaluates and develops tooling sources. Documents and develops tool quotation procedures to ensure an accurate and timely response.

Manages and monitors tool shop activity to ensure fabrication is to specifications, process needs, cost requirements and schedules.

Sakthi Aerospace Products Design Services, Dubai - UAE from Aug. 2012 to Oct. 2014. Design Engineer – Mechanical Department: Manufacturing

Worked as a Mechanical Design engineer in Government Military vehicle manufacturing company (on Site)

Provide detailed designs and associated 2D and 3D documentation using CATIA V5 and Pro/E

Document mechanical development efforts, including requirements, change proposals, specifications, plans, reviews, test procedures, and test reports.

Responsible for engineering drawing release.

To identify, record, report and resolve complex assembly and manufacturing issues arising between cross-functional concerns [namely Engineering, Quality and Manufacturing teams].

Product design (Body/Chassis & GRP/FRP components for Military vehicles). Prototype & Production build (more than 4000hrs of CATIA V5 design experience).

Responsible for designing Cabin Sub parts from design development stage to production stage including 3D solid and sheet metal parts in CATIA V5.

Challenge existing design practices and develop innovative solutions for sheet metal and plastic components for defense vehicles.

Responsible for Preparing the Laser file and bending drawing for Cabin related sheet metal parts.

Applying GD&T and Welding symbols for Drawings as per ISO standard

Performs dimensional and tolerance studies and with Engineering / Manufacturing input, basic tolerance stacks, as necessary

Caterpillar India Limited, BCP Division, Chennai, India from May 2011 to May 2012 Design Engineer – Mechanical Software used: Pro-e Wildfire 4.0 Worked in Engine and Transmission Department

Support to UK and US facility. Create the drawing for Sheet metal parts..

Responsible for Creating Part, assembly and Group drawings by using PRO- E software.

Counter Weight concept design for Small wheel loader by using Pro- E software.

This is the cost reduction project.

Prepare the drawings for Tier -4 engine assembly and Drive train assembly.

Proved Design build ( more than 2800 hours Pro- E design experience)

Applying GD&T and Weld symbols for drawings

Performs dimensional and tolerance studies and with Engineering / Manufacturing input, basic tolerance stacks, as necessary

Create the drawings as per Caterpillar Standard (ASME Y14.5)

Create the JT files for Group drawing and Upload to Team center server

Prepare the new product structure in Team center for new assembly drawings

Handle the Team center PLM software for CAD data management. BWIR, Chennai- India (November 2010 to April 2011) CAD Design Engineer – Mechanical (Deputation)

Project Details: Tetra Pak (Sweden)

Refer old material database enclosed or Add in delivery remarks for Tetra Pak to decide.

Identify the standard parts as requirements and request for the same.

Use a startup sketch instead of starting with a feature.

Add tolerance values to the necessary dimensions as per tolerance table and dimensional tolerance.

Run TP model check and clear all the issues.

Start the drawing using appropriate TP template.

Use show and erase dimensions in all views with tolerances.

Add appropriate surface symbols if required.

Use insert symbol generic or title block to choose multiple symbols to be inserted in the title block as Surface Roughness, etc.

Convert the 2d free hand drawings into 3D CAD model by using Pro- e software.

Scope of the project is creating the new CAD models for SPM machines. WTI Advanced Technology, Chennai – India (November 2009 to November 2010) CAD Design Engineer (Deputation)

Prepare the 2d drawings for sheet metal parts with standard from existing free hand drawings by using AutoCAD.

Standardize the layers in drawings as per project scope in AutoCAD drawings.

Convert the 2d free hand drawings in 3d models by using 3d software PHA India private limited, Chennai, India. (September 2008 to September 2009) Technical Trainee – Mechanical (Development team)

Products: Car door hinges, Door latches, Door striker and door sub accessories

Prepare the New product development inspection reports for sheet metal parts

Prepare the drawings for sheet metal parts and applying GD&T by using CATIA V5

Prepare the issues list for new product development.

Knowledge in 5s and 7Qc tools

Designation: Temporary trainee (Quality Department) ILJIN Automotive India Private limited, Irrungattukotai, India. (Feb 2008 to September 2008) Products: Bearings, Steering and suspension components.

Prepare counter measure for customer complaints.

Knowledge in Transmission assembly components and Engine components for car. WHEELS INDIA LIMITED, Chennai

Designation: Apprentice (Production department) From June 2006 to December 2007

Preventive Maintenance for Fork lift and compressor.

Time study of Production of Wheels for all types. JKM-DAEIRM Automotive Limited, Chennai.

Designation: Apprentice (Production department) From December 2005 to May 2006

Time study of Production of Car Engine Parts.

CNC Machine Operation and Quality Assurance for Rocker Arm Assembly line. Education:

B.Tech. in Mechanical engineering (part time)

BITS Pillani – Dubai, (2015 – 2018)

Diploma in Mechanical Engineering [Sandwich] - 71% - [2004-2007] A.M.K. Technological Polytechnic College, Chennai, India. Secondary School Leaving Certificate – 82% - [2004] St, Paul’s High School, Cheyyar, Tamil Nadu, India. Personal Profile:

Date of Birth : 20/05/1989

Gender : Male

Marital Status : Single

Passport number : J2467057

Nationality : Indian

Languages known: Tamil, English, Hindi.

Declaration:

I hereby declare that the above furnished information’s are true and fair to the best of my knowledge.

Signature

(B.Devaraj.)

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