Quality Design

Graduate Engineer – Mechanical

Name: Harikumar.R

Qualification: B. Tech – Mechanical CGPA: 8.01 till 7th semester

Computer

Software: Certificate in AutoCAD, Certificate in MS-Office, Certificate in Statistical Process

Control & Exposure In Solidworks.

Organisational Experience :

Executive – Quality (Quality Control &Supplier Quality ) At MRP AutoRub Pvt Ltd & MRP-MDI Rubber Solutions (An Indo-Us Joint Venture) –OEM FOR Ashok Leyland ltd From 21st September 2016- 22nd September 2017

Industrial Training: Completed “Engineers Transition Program”, a comprehensive industry oriented training program by FACETRG, Chennai – Duration 3 weeks

Topics covered: Overview of Industrial sectors, Process plant Equipment – Rotary and Static, Basics of Piping, Orientation to Power Plants,

Manufacturing Industries - Overview, Maintenance, Quality Management System, Safety Procedures, and Communication Skills, Organizing Skills.

Internship:

I. Apr-Jun 2015 Undergone 3 months of Internship at RANE BRAKE LINING LTD, Pondicherry

During April-June 2015.

During this period, I have acquired hands-on experience in the PMFD division (Plant

Manufacturing Facility Department).

- Learnt the complete work process

- Involved in the modification of Mould assembly drawings, QC related

Documentation and other routine works in the department.

Achievements:

CVDP Heater plate design: Taken measurements at field and modified the

Design of the heater plate. Now product loss eliminated.

Jam Stopper: For the new Santro, Alto, Ace,Gdb and Indica models, the mould

Design has been modified as per customer requirements, thus damage to the

Cavity box has been avoided.

Locating Piece of T/W family Mould: Modified the design and sent to

Suppliers.

3-D Model: Prepared a 3D model for the Preform Cavity Mould and Machine

and created a presentation video. This has fetched 2nd prize to RBL Pondy in

the 10th ACMA QCC competition held at Bengaluru.

II. Jan-Mar 2016 Undergone internship at RANE BRAKE LINING LTD, Pondicherry for a period of 3

months starting from Jan, 2016.

During this period, I have acquired hand-on experience in the PMFD division (Plant

Manufacturing Facility Department).

Achievements:

Design Support to the QCC Team in RBL. Prepared 3D modeling of

a design change and created a video presentation of the same, thus

facilitating the QCC team in participating in a national level competition.

Was presented with an award from the RBL technical team towards my

contribution to design and video presentation.

Two wheeler cavity box design was modified from 4 cavity to 5 cavity, thus

increasing the production from 24 pieces/cycle to 30 pieces/cycle.

New Poke-Yoke implemented in the four wheeler GDB locating piece to avoid

wrong positioning of the back plate in the cavity box thus avoiding failures of

the cavity box.

Four wheeler cavity box re-designed from 2 cavity to 3 cavity thus increasing

the production from 16 piece/cycle to 24 piece/cycle.

Jam stopper for the new Santro, Alto, ACE and Indica models was

implemented based on customer complaint thus avoiding the damage to the

cavity box.

Current Job Responsibility:

Worked As Executive – Quality

QUALITY CONTROL

Responsible For Development and Quality Control Of Rubber Parts like Molded Hoses,EPDM Hoses,Gaskets,Metal Bonded,Nitrile Hoses,Ext.

Layout Inspection of sample parts by using Inspection Instruments (I.e, Vernier caliper Height Guage, Ext)

Rejection Analysis On Daily Basic & Control The Rejection By Implementing New Techniques.

To prepare the final Inspection Report.

To Prepare Sample Inspection Report.

Responsible for Incoming Parts such as Metal & Bought Out Parts. (Incoming Quality).

SUPPLIER END QUALITY

Responsible to Control Wrong part no Received, Quality Isssues, Month Code Problems, Ext on Customer End.

Responsible for Fleed Guard to Arrest the Blooming issues.

Responsible for Q gate – Inspection To ensure the Quality of the Products.

Achievements:

Implemented The New Daily systems to Control the Wrong part & Month Code by Arranging in First in First Out Terminology.

Implemented The New System in Fleed Guard Areas to Control the Wrong part No Received at supplier End by First Off.

Implemented New Gauge System (Design of the Gauge) The Gauge can be used for Checking ID’S & Thickness at same time. Help To Reduce the Inspection Timing & Cost.

Implemented The Modified Breakdown slip which is effectively Communicate the problems & requires the corrective Actions for the Certain Problems.

Customer End Rejection Is controlled below 100 PPM/month.

Participated In SPC training and Conduct Study about the process.

Implement the X-Y Bar chart to find out the Rejection In process.

Successfully faced the ISO Audit

Capabilities

Have hands on experience in mould design.

Have experience in handling client complaints and rectification

Can implement various quality techniques like Kaizen and Poke Yoke for safe

and better productivity.

Can prepare 3D models for design modifications, including supporting

Presentations and videos.

Can prepare Standard Operating Procedures (SOPs) for specific activities

Pertaining to manufacturing plant.

Have strong technical knowledge in design and re-engineering.

Thorough in Quality related procedures and techniques.

Certificates:

Certificate for participation in Technical Symposium on 17th Sept 2013 at PRIST

University, Thanjavur

Certificate for participation in Workshop “Recent Trends in Welding

Technology” on 8th March 2013 at PRIST University, Thanjavur

Certificate for Presented the Paper in National Conference On Recent

Engineering technological advancement held on 11th March 2016 at

K.S.K.College of Enginnering & Technology,Kumbakonam

Certificate for “Statistical Process Control “ on Chennai

Project Work:

Optimization of drilling parameters in Teflon (PTFE) plates by Taguchi method

Details of Educational Qualification:

Details of Educational Qualification: Exam passed

Name of the institution

Year of passing

B.Tech

PRIST University, Vallam, Thanjavur.

2016

HSC

Pattu Matric Higher secondary School, Kumbakonam

2012

SSLC

A.J.C English School (CBSE) Kumbakonam

2010

Personal information:

Date of birth : 17-01-1994

Gender : Male

Languages Known : Tamil, English,

Cell : 814-***-****

E-Mail : **************@*****.***

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