Senior Validation Consultant, with twenty years’ plus experience with growth in roles and responsibilities in instrumentation, process, validation, temperature mapping and FDA interaction in the medical device, manufacturing, and pharmaceutical areas of the Life Science industries, by successfully completing numerous projects on schedule and budget.
Areas of Expertise
Protocol development and execution of Installation Qualification, Operational Qualification, Process Qualification and Performance Verification protocols, 21 CFR Part 11 and 21 CFR Part 820, Final / Summary reports, HVAC, Temperature Mapping, Standard Operation Procedures, GAMP 5, Software validation, Software Development Life Cycle, data analysis, periodic reviews, resolution of Corrective and Preventative Actions, Cleaning (CIP, COP, SIP) validation, Remediation of 483s, Test Method Validation (TMV), Training and TMV operator certification, Solid dose, Liquid, spray drying, Quality Assurance, Process/Design Failure Mode Effects and Analysis, Aseptic processes, Facilities, Utilities
Employment History
Senior Validation Consultant
BRT (Medical Devices)
March 2018 – Present
Creation of qualification protocol for MISys Software application
Senior Validation Consultant
Catalent Pharma Solutions (Biopharmaceutical)
October 2017 – December 2017
Completed Gap Analysis on Validation Binder for a chromatography skid and created necessary documents to complete the qualification
Completed the Validation binder by creating documents to qualify a microbial detection system
Resolved numerous deviations to close out validation binders
Created necessary documents to complete the Validation Binder for an isolator
Senior Validation Consultant
Unipharma USA (Medical Devices)
March 2017 – June 2017
Created User Requirement Specification for new Blow-Fill-Seal aseptic machine equipped with automatic SIP cycle in new facility
Created User Requirement Specification for new Blow-Fill-Seal aseptic machine equipped with manual SIP cycle in new facility
Created Installation and Operational Qualification for new BFS aseptic machine equipped with automatic SIP cycle in new facility
Created Installation and Operational Qualification for new BFS aseptic machine equipped with manual SIP cycle in new facility
Completed dry runs on Installation and Operational Qualifications to eliminate deviations during the validation effort.
Created and revised Standard Operational Procedures for new BFS aseptic machine equipped with automatic SIP cycle in new facility
Created and revised Standard Operational Procedures for new BFS aseptic machine equipped with manual SIP cycle in new facility
Senior Validation Consultant
Tolmar (Medical Devices)
August 2016 – February 2017
Created, revised and executed IOQ protocol for new Nitrogen system (tanks and vaporizers)
Created, revised and executed Performance Qualification for expanded Nitrogen system
Created and executed Change Control documentation to activate new N2 tanks and vaporizers and to retire existing N2 tanks and vaporizers
Created and executed IOQ protocol for new Tray Sealer
Created and executed Performance Qualification protocol for new Tray Sealer
Created IOQ protocol for new Syringe Labeler
Completed dry runs on IOQs to eliminate deviations during the validation effort.
Created performance qualification report template to close out completed qualifications
Revised site validation master plan to reflect ongoing qualifications
Senior Validation Consultant
Confidential (Medical Devices)
November 2015 – August 2016
Completion of numerous IQ, OQ, and PQ protocols for newly installed equipment
Senior Validation Consultant
Cordis (Medical Device)
May 2015 – October 2015
Validation of a SPC application utilized by multiple franchises by creating documents according to SDLC methodology; Compliance Analysis, Compliance Plans (Core and Wave installation), User Requirement Specifications (URS), Risk Assessment (FMEA), Functional Specifications (FS), Traceability Matrix (TM), User Acceptance Test (UAT) Protocol and UAT Test Scripts
Validation Consultant
Swiss Caps (Medical Device)
March 2015 – May 2015
Completed validation protocols for new production lines, including vertical encapsulators, chain conveyors and tumbler dryers, ahead of schedule and under budget
Revised existing operating instructions for new vertical encapsulators, conveyors and tumbler dryers, ahead of schedule and under budget
Created cleaning procedures for new tumbler dryers, ahead of schedule and under budget
Senior Validation Consultant
Siemens (Medical Device)
July 2014 – February 2015
Revalidated several liquid nitrogen rapid freezer systems, in compliance with recently revised quality system documentation
Revised SOPs for rapid freezer systems to reflect current operating procedures
Revalidated several V-Blenders in compliance with current quality system documentation
Created and executed process validations for the rapid freezer systems
Senior Validation Consultant
Promega (Medical Device)
January 2014 – July 2014
Completed validation of Building Automation System, which controlled the HVAC system to provide conditioned air to a new 213,000 square foot In-Vitro Device Manufacturing Center on schedule and budget, which involved intensive collaboration with system vendor and client to resolve system issues.
Completed validation of several Particle Monitoring Systems to monitor the ISO classification of the environmental conditioned rooms on schedule and budget. Project involved intensive collaboration with the system vendor and the client to resolve system issues.
Completed dry runs on Installation and Operational Qualifications to eliminate deviations during the validation effort
Completed temperature mapping of several warehouse areas in accordance with the qualification protocols.
Assisted in qualification of a new compressed air system.
Independent Validation Consultant
Biomet 3i
November 2011 – June 2013
Validated web based portal for client interaction (Alpha, Beta, Commercial versions)
Validated numerous Post Market Surveillance Workbooks based on Excel spreadsheets
Independent Consultant
Cordis
November 2010 – September 2011
Participated in process improvement project to minimize extrusion machine set up time during product changeover by performing numerous Design of Experience scenarios
Created and executed process validations for the various extrusion machines
Project Manager, Project Leader, Validation Engineer
Stelex-TVG
April 1997 – October 2010
Managed validation of automated vision systems including software within schedule and budget.
Completed multiyear product transfer within facilities with adjustments to accommodate production requirements within the predetermined schedule.
Closed a CAPA - resolved the component tolerance stack up between sites.
Validated inspection equipment to be relocated to another facility within the proposed schedule.
Revalidated numerous inspection equipment due to a laboratory expansion, while maintaining the functionality of the laboratory. This effort closed a CAPA and ensured that the equipment was in compliance with Part 11.
Created and executed process validations for the various braiding machines
Created Software Requirement Specification and Software Validation Protocol for computer based simulation system for GMP and Part 11 compliance, used by New Product Development group.
Supervised team of engineers / specialists in developing and executing IQ and OQ validation protocols and summary reports for a new addition to an existing oral dose manufacturing facility. New equipment included a spray tower, dust collectors, post hoist, and air handling units.
Directed team of engineers / specialists in developing and executing Test Method Validation (TMV) protocols and summary reports for an existing medical device manufacturer.
Managed engineers and specialists in validation of a sterile medical device manufacturing facility to meet approved schedule and budget
Managed validation of a new addition to an existing sterile manufacturing facility to meet the clients schedule and budget
Created and executed cleaning (SIP) validation protocols for batching tanks, which involved spray ball coverage testing and chromatography columns in a sterile pharmaceutical manufacturing facility.
Created and executed cleaning validation protocols for batching tanks, mixers, blow-fill-seal machines and clean rooms in a sterile pharmaceutical manufacturing facility.
Education and Training
Degree, Power Technology, Williamson College, Media, PA.
Ongoing training, 200+ Courses, Programs, Procedures
Selected Pharmaceutical / Medical Device Clients
Bayer, Oakland, CA
Bioport, Lansing MI Parke Davis, Holland, MI
BOC Gases, Berkeley Hts., NJ Pepsi, Port Chester, NY
Catalent Pharma Solutions, Madison, WI Procter & Gamble, Cayey, PR
Cordis, Miami Lakes, FL Procter & Gamble, North Norwich, NY
Cordis CNV, Miami Lakes, FL Promega, Madison, WI
Eurand, Dayton, OH Siemens, Newark, DE
Johnson & Johnson, New Brunswick, NJ Tolmar, Fort Collins, CO
McKesson, Shawnee, KS Unipharma, Tamarac, FL
Merck, Aerocibo, PR Vital Pharma, Riveria Beach, FL
MG Industries, Port Arthur, TX Warner Lambert, Morris Plains, NJ
Monsanto, Augusta, GA Whitehall Robins, Richmond, VA
Neopath, Richmond, WA Wyeth, Pearl River, NY
OMJ, San German, PR
Selected Utility and Equipment
Utility Systems
Classified Environments
Compressed Gases
Heating Ventilation and Air Condition (HVAC)
Building Automation Systems
Deionized Water (DI)
USP Water
Water For Injection (WFI)
Clean Rooms
Compressed Air
Clean Steam
Steam In Place (SIP)
Clean In Place (CIP)
Uninterruptable Power Systems
Process Equipment
Instron
Laser Mikes
Stability Chambers
Chromatography Columns
Mixers / Agitators
Automatic Pneumatic Transfer Systems
Isolators
Fume Hoods
Molding Machine
Fusing Machine
Tumbler Dryers
Chain Conveyors
Chromatography Skid
MicroVu
Smart Scope
Hydraulic Burst Leak Tester (HBLT)
Blow Fill Seal Machines
Blister Machines
Tablet Machines
Encapsulation Machines
Holding and Mixing Tanks
Balloon Blowing Machine
Braider
Tray Sealer
Microbial Detection System
Optical Comparator
Pan Coater
Tray Dryer
V Blenders
Ovens
Lyophilizers
Depryogenation Ovens
Automatic Syringe Filling Systems
HEPA filters
Extruder
Air Handling Unit
Vertical Encapsulators
Syringe Labeler
Aseptic Processing Workstation
Reactors
ETO Sterilizers
Steam Sterilizer
Hydrogen Peroxide Sterilizers
Autoclaves
Tray Washers
Equipment Washers
Packaging Systems
Vertical Coating / Drying Systems
UV Curing Fixture
Mitutoyo Vision System
Vertical Centrifuges