Manufacturing Quality

RESUME

PRASAD VASUDEO JOSHI .

Profile

A professional in Engineering discipline, with exposure to production line of Engineering Products for over 11 years on CNC,VMC,HMC machining and almost 10 Years in purchase with touching with vendor development activity, I am looking for a carrier in the same line with more responsibilities and work experience in a professional organization.

Career objective :-

To guide a carrier with a progressive organization which will give me an opportunity to utilize and enhance my experience in production as well as Purchase - vendor sourcing for effectively contributes to the growth of organization.

SHAKUN AUTOPARTS PVT.LTD- Chakan.,Pune

Company Profile -: Company Profile -: This is private limited company and classified as Indian Non –Government Company. The company is involved in Axles for motor vehicles, manufacturing Brakes, Exhaust pipes, Gear-boxes, parts and accessories for motor vehicles and their engines, silencers, suspension shock absorbers, radiators, steering columns for motor vehicle. Their major customers are.

Tata Motors ltd. – Pimpri and Maval Foundry.

Hyva Heavy Equipemts Pvt.ltd.Mumbai.

Jai BHavani Mata ( JBM) Pvt.Ltd. Bhosari

Tata Handrickson suspension Pvt.Ltd. chakan.

For Tata Motors, company is manufacturing various types of Hub,

For Hyva, various types of extra-long Tubes with ID and OD precision turning on CNC with Steady.

For JBM, Extra-long shaft with both side Flange.

And for Tata Hendrickson,- Housing, Pins turning with hardness 55 HRC.

This company is having good set up of CNC machines with Steady for extra-long tubes turning.

RESPONSIBILITIES -:

Production planning as per schedule and as per customer requirement.

Review and adjust the schedule where needed.

Manage human in shift and material resources to meet production targets.

Make decisions about equipment use, maintenance, modification and

Procurement.

Work out and implement standard operating procedures for production.

Set product quality standards and Monitor quality standards of product.

Analyze production and quality control to detect and correct problems.

Monitor and review the performance of staff and organize necessary

Interventions for improvements.

Develop the suppliers for machining as per product range.

Develop the new products on CNC and VMC M/c with process and

Programming.

Selection of tooling’s as per operation with lowest cost.

Continues follow up with supplier to get the material in time.

Cost finalise and negotiation with suppliers as per job operation.

Follow up with customer for any complaint regarding quality rating and

delivery performance.

Making PAPA Documents like Control Plan, FMEA,SPC Analysis, Gauge R

& R Analysis.

Designation : Working as Production Head

Period : From 5th Sept.2015 to till date.

WOM (Worldwide Oilfield Machines Pvt.Ltd.) Velu,Pune

Company Profile -: Worldwide Oilfield Machine (WOM) is a globally recognized, multinational company that was established in 1980 with its headquarters based in Houston, Texas. The WOM group of companies is strategically located worldwide with manufacturing facilities, engineering centers, sales offices and assembly/testing workshops in Houston, Texas, Pune, India, Aberdeen, Scotland, Dubai, UAE and Singapore.

The WOM group of companies, consisting of WOM Inc., WOM ME, WOM UK, WOM SEA, WOM Pvt. Ltd., Magnum Forge and Machine Works, Magna Cast and Machine Works.

All WOM products meet applicable production standards established by NACE, ASTM, ASME, ABS, DNV, and QMI. WOM's Casement facility is licensed by API for Spec. 6A (PSL-1 through PSL-3G), API 14D now covered by API 6A, API 6D, API 16A, API 7, and API 17D.

RESPONSIBILITIES -:

Selecting the supplier for P/M or F/M through AVL

Supplier motivation by giving product knowledge, tooling’s, gauging etc.

Send the material through Store dept.by raising purchase order on supplier.

Continues follow up with supplier for getting material in time.

Resolve the issues regarding production related Like CNC, VMC

programming, any special toolings and fixture,

Co-ordinate with QC dept.for any inspection call for finish goods from

supplier

Closing & monitoring the NCR at supplier as well as customer end

Informing supplier - NCR, Supplier rating & feedback for corrective

action

Evaluating & re-evaluating of supplier on quarter basis

Re-evaluating by audit once in two year on the basis of evaluation

performance.

Special process ( Nitriding, Hardcrome Plating, and Elecroless nickel Plating

) suppliers audited yearly for validation & revalidation.

Calculating & monitoring & mentioning SQR of all active supplier

Cost finalise with supplier against their quotation as per operation.

Co-ordinate with IT and finance Dept.for supplier issues

Raise the debit note against NCR and inform to supplier.

Vendor visit for system verification.

Accountabilities:

Performance of supplier

Develop new source

Designation : Working as Sr,Vendor Development .

Period : From 23rd May 2013 to 31 August 2015

Integrated Equipment (India) Pvt. Ltd.kondhapuri, Pune-A’nagar Road

Company Profile : Integrated Equipment is Houston, Texas (USA) based well head equipment manufacturing company having manufacturing facility in Pune, India.

This company is servicing in the Energy and Industrial Markets.

Oil and Gas Related Steel Products ( API -6A, API – 16A, API – 5CT )

Developing & Delivering High Volume Machined Forged parts.

Servicing clients to Support their needs for spare parts and Equipment Sales.

Integrated Equipment, Inc, based in Houston, Texas, designs, manufactures and distributes equipment used in the drilling and production of oil and gas worldwide. Annular Blow Out Preventers, Pulsation Dampeners, Wellhead X Mas Tree Components, Expanding Gate Valves, FC Type Valves and related internal components., IEI meet all requirements of API 16A. Also, our Manufacturing Quality All Wellhead Products are manufactured under Integrated Equipment's API 6A license. Our Pulsation Dampener Line Is ASME U and U2 Stamp encoded and carry CRN approval. Each and every Integrated Equipment.IEI has offices in various locations worldwide staffed with experience personnel with Industry and product knowledge to service these Areas.

Our Broad Infrastructure, products and market Knowledge, financial strengths and high Emphasis on service to our vendor and clients has made us a recognized entity in our industry.

IEI Services Inc is manufacturing of equipment for oil & Gas Industries for Specific Markets worldwide.

Following products are manufactured by IEI,Pune :

API 6A Products : Like as Expanding Gate Valve Assly,Slab Type

Gate assmebly in various sizes ( from 2 1/16 – 5K to 4 1/16- 10 K ), Studded Tee & Cross Assly. Tree Cap Assly. Casing Hanger Assly,etc.

API 16A Products : Blow out Preventer ( BOP Bodies ) from sizes 7” to

11“with supplying their spare part like Pipe & Blind Ram, Ram Shaft, Piston

Rod. etc.

API 5CT : : Various Sizes of Coupling, IEI also manufacturing Pulsation Dampener Assly. in Various Gallon Sizes.

IEI, Pune has achieved prestigious ISO 10423:2003 certificate 7 also API (American Petroleum Institute) approved certification in the very first year After Establishment.

Designation : Working as Purchase and Vendor Development Senior

Engineer.- Supply Chain management.

Period : From Feb 2007 to 20th May 2013

RESPONSIBILITIES:

Procurement of Bought outs parts, Raw material, forgings, casting, consumable

Items & rubber parts,etc as per MRP for regular.

To develop the suitable vendors and alternate local sources for machining activity as per products.

To define and discuss about the process of products with vendors.

Cost estimation of products as per operations. and negotiation the processing or

machining cost as per operations with vendor against their quotation.

Do the Planning about various types of products with vendors as per costumer schedule and on the basic of weekly, monthly dispatch plan.

Think more in technical wise to achieve the cost reduction in materials and machining point of view.

Maintaining records of all purchasing documentation and procedure of all activities.( Like Vendor Audit report, Vendor performance records, Vendor’s corrective actions records against NCR. Etc.)

Supplier evaluation and vendor rating and audit as per the ISO and TS.

Prepare for all audits and supervise our year-end physical inventory at supplier

end.

Domain Experience in ERP (JD Edwards Enterprise One) in Production, Subcontracting and Vendor activities. Exams. Item Master Creation, Inventory Management, Supply chain Management, Purchase order generation.

Continues follow up with Supplier to get the Material in time.

Act with cost reduction plan & inventory controlled.

Responsible of Special process Item like Heat Treated, Hardcrome Platting, Zink Platting, TC Coating .Electroless Nickel platting.

Responsible for supplier payment issue.

Perfect Engineering Products Pvt. Ltd. Lonavla ( BU-II )

Company Profile : Manufacturing of IC engine & Locomotive precise machined various parts such as valve guides, valve seats, Journal Bearings, Journal Shaft, Rocker arms, Hydraulic hose fitting etc.

PEP. having four divisions out of two are 100 % EOU.

EOU’ s are GE Transportation system USA & Eaton Corporation USA.

Main division is certified with ISO – 9000 certification.

In domestic market major supplier to OEM’s such as Cummins, Telco, Mahindra & Mahandra, Indian railways.

Designation : New product development (Sr.Engg.)

Period : From June 2005 to - Feb 2007

RESPONSIBILITIES :

CNC, VMC Programming. Develop the component with selecting proper Tooling’s Fixtures and hand over to production.

Tooling and also design of fixture as per operations.

Team Member of syteline (Infor) ERP Implementation for production module.

Ahmednagar Forging Ltd. kurli, Chakan, Pune- 410501

Company Profile : A giant company in the auto component forging in Industries, known all over the forging industries for its quality forging products. Having a large Machine shop. The components are supplied to Bajaj Auto Ltd.- Chakan.

RESPONSIBILITIES :

Worked as a “ SHIFT INCHARGE ’’ from 2003 – 2005 ensuring quality & in time job handling,

Responsibilities included planning jobs as per the production schedule of customer.

CNC Programming .Tool Setting

Development of new component

Total responsibility of shift production and dispatch

Quality Assurance

Shift Handling – Manpower and productivity

M/s. SHEETAL INDUSTRIES ( House of CNC ) PIMPRI.

The company manufacturing locomotive auto components having a largest CNC machine Shop, The major customer are Mahindra & Mahindra, Indian Seamless Tubes, Trinity Enggs, Pvt. Ltd. The Major Customer is TATA MOTORS .

RESPONSIBILITIES:-

Worked as Operator, Setter– CNC Machine -Supervisor and in Quality Assurance dept.

The first opportunity to work in such a large company which is House of CNC machines and also direct supplier of TELCO, Pune.ensured me a diversified knowledge acquaintance. I used to work on Tool Setting, Jaw Turning, Operating, It is all basic about CNC machining, also Programming, Inspection, Quality Checking, Job handling & assurance.

ISO documentation maintaining. –Making process Plan in Auto Cad . get the approval from customer for TS documentation. Making format of First Piece and In Process Inspection Report. Maintaining all records,

Personal Details

Permanent Address :- Wisteria Society, B-Wing

Flat No. -508, Patil Nagar.

Near Bhairavnath Bialgada maidan,

Chikhali. Tal. – Haveli,

Pune – 411014

Contacts :- +91-992******* ( Mobile )

E – mail :- *************@*****.**.**

Birth Date :- 1st Jan 1976

Nationality :- Indian

Marital Status :- Married

Height :- 172 cm

Language Known :- Marathi, Hindi, English

Educational Qualification :-

Course Name

Year of Passing

%

Class

Diploma In Mech. Engg.

1995 - 1996

59.48

Second Class

S.S.C.

1991-92

75.33

Distinction

Computer Proficiency :

Operating System

MS- DOS, Window 9X, Window 2000 and XP, Window Vista.

MS OFFICE ( All Version )

Drawing Application

Auto Cad 2014, Auto CAD 2000 and Auto CAD 2017, Work NC .

Strength :

Positive attitude.

Good Communication Skill .

Ever Learning attitude.

Commitment.

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