Quality Manager

Mohamed Khalifa

(M, **, Romanian - Egyptian)

Address: Stratumsedijk 29 -21, Eindhoven, Netherlands

Post Code: 5611NB

Mobile phone: +40-753-***-*** / +31-611-***-***

Email / Skype ID : *******-*******@*******.***

Summary

Experienced manufacturing engineer in quality field within aerospace and automotive industries.

Expert in quality engineering, six sigma process management and development and team leading.

Deliver quality controls and enhancements to proactively address problems and improve product

quality, manufacturing flow, customer satisfaction and bottom-line results.

Key Skills

Analysis & Problem-Solving: Define a problem and identify possible causes; Comprehend large

amounts of information; Form and defend independent conclusions.

Team Leader: Facilitate group discussions; Effectively mentoring and teaching others; build

rapport and trust with team and work colleagues.

Self-Management & Work Habits: Work effectively under pressure and to meet deadlines;

Comprehend new material and subject matter quickly; Work effectively with limited supervision.

Quality Engineering: Applying Six Sigma & Quality Tools (FMEA, Pareto Charts, 5why, 8D

methodology) efficiently. Drive PPAP, APQP, Run@Rate activities. Reverse Engineering,

Geometric Dimensioning and Tolerancing (GD&T), Process Development & Improvement, Scrap

Reduction & Output Increase, Statistical Process Controls (SPC), ISO/TS 16949, VDA 6.3, ISO 9001,

Auditing, IMDS and REACH.

Experience

Quality Supplier Manager

Period: January 2018 Present

Company and location: ASML, Veldhoven, Netherlands.

Job domain / occupation: Semiconductors

- Responsible for the entire Quality and Technical process performance for suppliers, including

operational interface on deviations from specifications;

- Monitor, review and drive supplier quality performance from incidents to structural

improvement;

- Contribute to supplier development (e.g. implementing SPC, lean, FMEA, operational

excellence at suppliers);

- Optimize manufacturing processes at suppliers by improving quality, testing and qualification

infrastructure;

- Drive yield and process improvements at suppliers; Drive improvement projects at suppliers

(cycle time reduction, cost of goods reduction);

- Carry-out analysis of quality issues and drive technical solutions needed during material

availability escalations;

- Support implementation of hardware changes at suppliers.

Supplier Quality Manager GE Power Conversion Consultant

Period: March 2017 December 2017

Company and location: Genpact, Bucharest, Romania.

Job domain / occupation: Energy Engineering

- Ensure Maturity Evaluation availability and updates from project team;

- Guarantee in-time releases of new components;

- Ensure early involvement of SQM and suppliers;

- SRG/EHS audit completion & re-audits per risk assessment frequency; new supplier risk

assessment/commodity audits;

- Supplier Qualification (Parts/process/product) - On time part/product qualification

(MPP/PQP/QCP/etc.); Disqualify suppliers/parts

- Surveillance audit program, critical supplier list maintenance and ensuring audit program

sustainability;

- Monthly Supplier performance monitoring.

Global Supplier Quality and Development Engineer

Period: January 2013 - March 2017

Company and location: Federal-Mogul MotorParts, Breaking BU (Former HONEYWELL Friction

Materials), Bucharest, Romania.

Job domain / occupation: Automotive- Engineering

- Carry out special and supplier development projects

- Drive APQP, Run@Rate and PPAP activities for new part introduction and transfer programs

in suppliers plants. Responsible for direct support of the following commodities: raw

material (includes polymers, metallic fibres, metallic powder, organic chemical etc.), semi-

finished products, and after market finished goods suppliers.

- Approve suppliers 8D reports, root cause analysis, corrective and preventive actions.

- Evaluate suppliers technology and production process by holding initial supplier assessments

and periodic audits at suppliers plants. Applying audit techniques of ISO TS 16949; VDA 6.3;

ISO 9001 at new / actual suppliers.

- Direct and effective interaction with suppliers and customers across the globe through email,

telephone and face to face meetings to receive and submit components IMDS & resolve their

queries.

- Determine cost reduction potential for various suppliers and implement these cost

reductions.

Achievements:

- Determine and lead a cost reduction and process development project at a new raw material

supplier site to completion and achieve annual saving of +$2M.

- Develop and lead changes with new finished componumts suppliers in order to achieve

annual saving $ 500K.

- Supported two off site suppliers in the implementation of their Quality Management Systems

to ensure our companys compliance needs are met.

- Improved fixtures, poke-yoke, packaging and measuring processes at suppliers plant and F-M

production site to achieve zero rejections for a high runner.

- Work with two IAM new suppliers across Europe and North Africa to transfer some projects

to achieve saving +$1M

Postgraduate and PhD Student

Period: October 2007 - January 2013 (5 years and 3 months) University Polytechnic of Bucharest,

BUCURESTI Job domain / occupation: Engineering

Quality Resident Engineer

Period: February 2010 - September 2012

Company and location: NODE Quality Synergy, Bucharest, Romania.

Job domain / occupation: Automotive- Engineering

- Control of the product flow on the customers site.

- Contribute and develop best practices and recommendations for storage, handling and

assembly of the products.

- Analysis of rejects on the line and conduct negotiation with the customer to accept defective

parts. Supervision of immediate corrective actions (Containment: sort/rework).

Senior Quality Control / Metrology Engineer

Period: July 1998 - August 2007

Company and location: Arab British Dynamics, Cairo, Egypt

Job domain / occupation: Aerospace Engineering

- Lead, monitor and guide a multi-discipline team of high qualified QC engineers and

inspectors. Maximizing team performance excel at identifying, developing and using

strengths of team members, as well as locating, detecting and resolving problems and

weaknesses of each team individual.

- Write procedures, perform training, evaluate efficiency, preparing inspection planning and

quality of the production operations (machining, fabrication, welding, assembly, painting and

surface treatment activities) and monitor/guide QC inspectors and designing of measuring

tools & gauges for M/C Shop Technicians & inspectors.

- Effective problem resolution (8D, 5why methodologies) in case of internal/customer claims.

Achievements:

- Optimize process parameters and decrease rejection rate from 300000 PPM to 40 PPM for

gas valves production line.

- Design air gauges for a high runner product to achieve reduction in approval cycle time by

90%.

- Manage two successful reverse engineering and development projects leading team formed

from multi-discipline engineers.

- Reorganise M/C quality department to fulfil production expansion two assembly shops-

without hiring new employees.

Executive Manager

Period: September 1992 - July 1998

Company and location: Technical woodwork workshop, Cairo, Egypt

Job domain / occupation: Engineering

- Achieved accelerated business growth with mean 10% yearly - capital 300,000 L.E ( $91k)-

by conquering new market.

- Led the expansion of the production and installation sites by established logistic procedures

for efficient retailer servicing to drive cost savings and outstanding working relationships.

Education

- MSc Quality Engineering, University Politehnica of Bucharest (2008 - 2010), Bucharest,

Romania.

- Diploma in Romanian Language, University Politehnica of Bucharest (2007 - 2008), Bucharest,

Romania.

- BSc Mechanical Engineering, Ain Shams University (1992 - 1997), Cairo, Egypt.

Certifications

- Firefighting specialist. Cert. No. 00020925

- Occupational Health and Safety Specialist. Cert. No. 00082418.

- AIAG ISO/TS 16949:2009 Supplier Auditor Certification. Cert. No.: TS15-LA-142

- Exemplar Global Certified Lead Auditor ISO 9001:2008. Cert No.: PLEXEMPLAR/LATS15-142

- Honeywell Green Belt Certified (Design for Six Sigma Hardware) (01/2014).

- Process Auditor VDA 6.3. Cert No. P-6.3-1309-B-3822

- External QMS Auditor. (02/2012). Cert. No.:00250682

Training

- Understanding ISO 9001:2015. From 4/6/2016 to 6/6/2016. Federal Mogul Corp.

- Effective Problem Solving. From 8/7/2015 to 10/7/2015. Federal Mogul Corp.

- FMEA moderator. From 14/04/2014 to 16/04/2014. Werner Seeger Qualittsmanagement

Romania.

- Statistical Process Control. From 12/ 7/2006 to 21/7/2006. Arab Institute of Advanced

Technology. Cairo Egypt.

- Measurement Uncertainty According to ISO/IEC 17025. From 10/6/2005 to

12/6/2005.Consultant Group for Developing Quality Management System and Training

Cairo Egypt.

Languages

- Arabic - Advanced

- English - Advanced

- Romanian - Advanced

Driving license: Yes (Romanian Egyptian)

Notice period: 45 working days

Contact this candidate