Engineer Quality

RESUME

M.JEYAKUMAR, Email-id : *************@*****.***

Fabrication & welding, sheet metal Mobile No : +919*********

QA/QC, Quality control and inspector

CV Summary: I have completed Diploma in Mechanical engineering, with having more than Nine years of experience in Quality Department. Senior Engineer QA/QC,Quality Engineer, Quality Inspector, Supplier quality Engineer and production engineer, Heavy fabrication,sheetmetal and welding dimensional inspection, construction engineering,supervison,testing,Blasting/Painting, supplier and site inspection. More Knowledge and familiarity with codes of ASME, AWS, BS, EN, ANSI, DIN and Indian standards etc…

Job Objective: Seeking on opportunity to secure a Quality Head,QA/QC Engineer,Quality Inspector, Inspection engineer,QC supervisor, Welding Inspector, Blasting and Painting Inspector or suitable position with your company and then use my education past experience to help company meet and surpass both short and long term goals from onshore, offshore site inspection supplier inspection etc…

Education Qualification

Diploma in Mechanical Engineering from Government Polytechnic College –nagercoil. Year of Pass: Aug / 2008

ASNT Level II in UT, RT, MPT, PT as per ASNT SNT TC 1A (Having Good practical knowledge in this NDT methods)

Computer Skills:

oMicrosoft Office, ERP,

oAuto CAD-2006

oMicrosoft Excel,

oPowerPoint and internet explorer,

EXPERIENCE SUMMARY:

Preparation revise QA/AC Procedure like Quality Plan, material control consumable control, Welding NDT, PWHT, Testing, coating, Calibrations etc. to suit client’s requirement/specifications and submit for approval varies equipment’s for bulk material handling Project.

Perform Pre Inspection Meeting at initial project stage for review of purchase Order and requirements.

Inspection of Raw materials (Plates,pipes,Flanges,channel,angle,H-beems,Bolt,Nuts and welding consumables etc…) and review the material test certificate MTC as per material code and client specification.

Familiar reading/review of GA & fabrication drawings and interpreting welding symbols.

Coordination with client’s inspector for inspection of hold and witness point.

Monitoring and witnessing of all the welding related activities (before, during and after) as per client approved quality plan. Quality control procedure, approved GA drawings, and client specification etc. Perform stage wise inspection of heavy fabrication, sheet metal and machining as per ITP and approved GA drawings etc...

Witness of PMI test, Hardness test, tensile test, bend test, impact test, microscopic examination and review of all the test reports according to applicable standard, client approved procedure and project specification.

Monitor and witness of welding parameters for the process such as SMAW,GMAW,GTAW&SAW

Review of daily welding reports, weld summary, PWHT report and chart.

Preparing and review to WPS,PQR and welder qualification test for a lot of test

Developing and maintaining quality plans of designated project work.

Reviewing work procedure for quality content.

The full awareness of AWS, ASTM and EN Codes and other related standards welding/Testing of materials.

Following the post weld heat treatment for different materials and preparing the required cycle for each one

Visual inspection of Fit-up and welding.

Dimension and Final inspection of fabricated and machined items.

Review of supplier drawings, reports, procedure and documents such as all NDT reports, WPS, PQR, WPQ weld map NDE operator Qualification, PWHT report and chart, manufacturing data book etc…

Raising NCR wherever necessary and ensure that these are auctioned.

Reviewing, ensuring and monitoring trends for all NCRs.

Registering customer complaints, registering significant problems raised on site and report finding to the manager quality

Compiling Quality records and identifying dates in the quality control plans

Managing incoming, in process and Final Inspection.

Quality policy and objectives planning.

Quality manual preparation.

Preparing work instruction and standard operating procedure.

Organizing and contacting quality awareness training for workers.

Documenting quality management system (ISO9001 :2015)

To forecast plan the requirement of QC departments in the area of authority, with respect to owner quality requirement as per the relevant documents/project manuals etc…

In depth understanding of varies safety method proven skills handling varies issue relating to quality measure for safegurdining heath.

An effective communicator with expositional analytical, negotiation and relationship management and problem solving skills with project management abilities.

WORK EXPERIENCE:4

Name of the Company : UNI PROFILE PVT LTD

Position : Senior Engineer-QA

Duration : From NOV / 2017 to Till Date

Salary Breakup:

Net pay : 28500/- PM

CTC PAY : 30200 /- PM

Uni Profiles (P) Ltd is a heavy engineering company involved in the manufacture and supply of Technological Structures and equipments catering to various industries like Power, Steel, Mining and Construction among others.

Our Manufacturing Product Details:

Steel structure head section

Conveyor structure Conveyor Module Reloadable

Pontoons for Tail Station Trailing Girder

Cross Over

Walkways at head Station

Non Standard Module,, Discharge Chute

Top Chute Detail of Belt Frame – Trailing Girder

Detail of Hopper Liner Trailing Girder Stair Detail of column for Drive house

Boiler Parts,Gratings,Structural Column

RESPONSIBILITY:

Heading Fabrication and welding Quality

Leading a team of two quality engineers, one Quality control inspector and one NDT Technician.

Responsible for implementation and maintaining ISO 9001:2015 systems.

Process Development of new components.

Co-ordination for ISO audit, customer audit.

Handling Customer complaints, maintaining NCR logs and preparing 8D reports, CAPA Reports and root cause analysis.

Performing weld visual test PT, MPT, UT and RT. Monitoring electrode packing oven.

Performing welder qualification Test and conducting PQR welding.

Inspection of heavy beams and fabricated beam,columns, light and medium structures

Performing surface preparation and painting Inspection

Verification of raw materials TC and review of heat treatment chart etc.

WORK EXPERIENCE:3

Name of the Company : M/s PEINER SMAG MACHINERY INDIA PVT LTD

Position : Quality Control Engineer

Duration : From May/2015 to Till Date

M/s Peiner SMAG Machinery (INDIA) Private Ltd is EN 1090 and ISO 3834-2, ISO9001:2008 certified company.

Salzgitter Maschinenbau AG (SMAG) leads the world in manufacturing grabs for international seagoing cargo handling. Based in Salzgitter, Germany, the special-purpose machinery manufacturer develops, manufactures and services lifting equipment specifically designed for loading and unloading bulk cargo such as sand, gravel, coal, or refuse, wood and agricultural commodities. Operating under the worldwide known brand name PEINER, SMAG sells motor, hydraulic and rope grabs and slewing units as well as spreaders for container

Lifting.

Our Manufacturing Product Details:

Bulk Material Handling Equipments:

Motor Dual Scoop Grab Motor Orange Peel Grab Motor Rectangular Grab

Motor Timber Grab Radio Controlled Single Rope Grab Four Rope Dual Scoop Grab

Four Rope Orange Peel Grab Hydraulic Orange Peel Grab Hydraulic Dual Scoop Grab

Hydraulic Timber Grab Underwater Rope Grab Stone Grab

RESPONSIBILITY:

Inspect weld joint preparation for cleanliness, end preparation and alignment during fit-up and ensure correct material being fabricated as per drawings.

Coordination with QA/QC for Witness of WPS / PQR / WPQ.

Ensuring all welding activities is controlled within the requirements of relevant WPS, QCP’s & ITP’s.

Carry out visual inspection on completed welds and tests as required by relevant ITP’s.

Detecting unacceptable trends in welding and performance and initiating corrective action.

Monitoring and reporting welder performance throughout project duration for specification and code requirements.

Coordinate with QA/QC department for Maintain all inspection report and related documents.

Material identification and review / Verification of raw material certificates.

Follow up the quality records during the progress of inspection and to hand on the same to the quality documentation officer who will compile the packages for final documentation.

WORK EXPERIENCE:2

Name of the Company : M/s JAPSTECH ENGINEERS PVT LTD

Position : Quality Engineer

Duration : From JAN/2010 to MAY/2015

JAPSTECH ENGINEERS Pvt Ltd is ISO9001:2008 certified company.

Heavy Engineering Firm. Lead in Fabrication and supply of Varies Material handling equipment’s, Base frame, conveyors, Arms, Hoppers, Frames and various equipment’s etc…

Our Manufacturing Product Details:

Glass Material Handling Equipment Heavy Fabrication Hopper

Sheet Metal Fabrication Panel Conveyors, Trolley Material Storage Racks

Warehouse Equipments Hydraulics Press

Used Material High tensile strength material, SS304, 316, 308, Aluminum Material, Hot and Hold Rolled Material, Hordox 400,450,500

RESPONSBILITY:

Customer inspection co ordination

Raw material traceability record sheet maintained

Knowledge Quality assurance Plan Prepared and approved from customer end.

Knowledge of process flow diagram and control plan prepared as per product requirements.

Consumable consumption and actual requirement.

NDT Inspection – UT, MPI, PT, VT

Maintained proper records as per ISO 9001 - 2008 procedure.

Create and display daily inspection schedule based on material receipt and dispatch plan.

Ensure that all materials under inspection/ approved/ rejected/ under rework are clearly identified.

Raw material Dimension, Chemical & Mechanical properties as per drawing Specification checks and cleared.

Familiar in Inspection of Heavy fabrication, sheet metal and machining components.

Knowledge of Instruments & Gauge calibration and plan documents.

Knowledge in Jig and Fixtures Template

Knowledge in Geometric Tolerance in Machining Drawings.

5s activities.

Blasting and painting inspection :-

Blasting and painting inspection of various Fabricated products by using magnetic dry film gauge and calibrating with the approved / standard DFT gauges during blasting, priming, mid and final coat stages and maintaining the records for all the stages of inspection.

Blasting and Painting equipment conditions are monitored and Painting instrument working condition and calibration date keep in updating, Maintained relevant documents in quality manner at all times.

Before blasting and Painting environmental conditions were checked and verified and recorded,(Surface temperature, Air temperature,Dew point and RH% )

Before blasting surface conditions were checked, after blasting surface preparation cleanness were checked according client requirements with international standard specifications

Paint materials self-life verified and every receiving material, Paints mixing ratio and pot life verified, Before paint application paint system verified according to client requirements

During the Painting application Wet film thickness checked with comb gauge and controls the quality of the job. Time intervals between coats checked and followed by manufacturer recommendation/Specifications. After cured the paints visual inspection/ DFT inspection carried out according to clients specification

Blasters and painters qualifications updated and preparing records up to date. Every blasters and painter workmanship keeps on maintained. Finally all Paint reports and documents prepared to submit QA Manager for approval, carrying out final inspection

WORK EXPERIENCE:1

Name of the Company : M/s TVS SUNDARAM FASTNERS LTD

Position : Diploma Trainee QC-Dept.

Duration : From JAN/2010 to MAY/2015

Responsibility:

Line Inspection Activities in cnc Machine shop

First off approval and dimensional checking

Daily Inspection check list prepared

Rejection and rework clearly Identified

OUR Products: Water pump, Oil Pump

Additional Skills:

Standards - ISO Standards, ISO 3834-2, ISO 15608,ISO 9606, ISO 14341, ISO 5817 ISO 13920,ISO 2768,ISO 17637,ISO 2409 etc.,

Welding Metallurgy – Microstructures based on Carbon Equivalent, HAZ zones, Types of Discontinuities and Defects, Heat Input, Parameter Controls for various metals like SS, Cr-Mo steels C and C-Mn steels, etc.

Welding Processes – GMAW, SMAW, GTAW, SAW

Welding Design – Joint design, distortion control, Fatigue and failure mechanism

NDT Testing and Inspection

Personal Details:

Nationality : Indian

Date of Birth : 17 July 1988

Age : 29

Sex : Male

Marital Status : Married

Languages Known : Tamil & English

PASSPORT NUMBER: R0998722 Date of Issue: 07/06/2017 Date Of Expiry: 06/06/2027

PAN NUMBER: BAQPJ6829R

AADHAR NUMBER: 387*********

Permanent address: Present Address:

1/193 2045/P

T.Mettur Dalmiya College Near

A.Lakshimiyapuram Jharbeda

T.Karisalkulam Rajgangpur - 770017

Alnagulam,Virudhunager Orissa

Pin Code :626127 India

Tamilnadu

India

Place: Signature

Date: (M.JEYAKUMAR)

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