Design Engineer Mechanical

PAVAN KUMAR K PHONE: 469-***-****

Mechanical Design Engineer EMAILID: ******************@*****.**.**

Professional Summary

Post Graduate in Design Engineering with an overall 10 years of experience in Design Engineering & Manufacturing services industry at UK, Middle-East, Singapore, New Zealand and India geographies.

Capable to take a project from conception to execution which includes solving problems, design solutions, produce BOMs, source materials, work to budget and time constraints.

Design and development of interior Monuments such as Bulkheads, Side ledges, Credenza, Entertainment Cabinet, Galleys, Wardrobes, Entrance enclosures for Boeing 737-700 customized as business Jet.

Design and detailing of Structures for flight training simulators (3000, 5000 and 7000 series) which includes design of Platform structure, shell structure (cock-pit), RH & LH consoles, Seat & table track assembly, Projector assembly and installation drawings.

Sound Knowledge in Product Design Methodology which includes Bench marking, Data collection, Product design specifications (PDS), Concepts generation, Prototyping and Testing.

Experience on 3D and 2D drawing creation with Creo 2.0, good understanding on sheet metal part design, welded structures, generation of BOM and creating ECN and updating the ECN in PLM system.

Good understanding on assembly modelling techniques, top down, bottom up, assembly configuration modelling and familiar with using and creation of part family features, family table creation using PTC Creo 2.0.

Managed all phases of the design process for a multitude of products, components, parts, assemblies and subassemblies, including drafting, dimensioning, tolerancing, prototyping and documenting results.

Experience in Structural design and development of Silos, conveyers and associated equipment used for grain handling and storage solutions, dryers, water tanks for storage and aquaculture, as per EURO standards.

Design of machined and fabricated components, involved in all aspects of mechanical design including concept and design schemes, design in a 3D-modelling environment and production of manufacturing drawings.

Design progressive, bending, drawing, blanking tools and to update tool design drawings. Design and detailing of moulds tools, tool inserts and electrodes. The generation of detailed models and associated technical documentation to fulfill the technical requirements of each area of this tooling design.

Good experience in design and development sheet metal components, Press tools for stamping, Injections moulds. Capable of trouble shooting high speed press tools used in production of aluminum food containers.

Good in project execution, task management and quality management. Liaise with clients in a technical role to meet their requirements and finalize specifications.

Good Knowledge of Geometric Dimensioning & Tolerances (GD & T) as per ASME Y 14.

Good work experience in manufacturing processes for Job Type production. Good knowledge and experience in conventional manufacturing processes, sheet metal press brake operations and CNC laser cut operations

TECHNICAL SUMMARY:

Design, Development and Drafting of aero interiors monuments

Design and drafting of Structural arrangements for Aerospace

Design and detailing of Structures for flight training simulators

Creation of Detailed Model Review Presentations for the ease of manufacturing

Designing & Developing the tooling viz., Jigs and Fixtures, Press Tools

Creation of 3D Models and 2D Drawings (GD&T as applicable) for Sheet metal, Plastic Components.

Design and development of light weight roofs system for water tanks, Silos & its associated equipment for Silos.

SKILLS:

CAD Software: Catia v5, CREO-2, Autodesk Inventor, Solidworks, AutoCAD.

PLM & PDM software: PDM, Windchill, Autodesk Vault.

PROFESSIONAL EXPERIENCE

Client: Triumph Group, Arlington, TX Sep 2017– Till date

Role: Mechanical Design Engineer

Responsibilities:

Design of metallic structure components (Spars & Ribs) using relational layout model design for Inboard Flap. Validating APDM System Components such as Slave & drive Screw Assy.

Generated procurement control drawings, Interface control Drawing and detail drawing.

Design Test Fixtures & Rigs Models for component Testing.

Qualification, Acceptance and System Test Reports preparation for certification.

Coordinating and guiding offshore team to deliver the models on time to customer

Employer: Cyient LTD, Hyderabad, India.

Client: Altitude Aerospace Interiors, Auckland, New Zealand April 2013– Aug 2017

Role: Design Engineer

Software: Autodesk Inventor

Responsibilities:

Creation of interior Monuments such as Bulkheads, Side ledges, Credenza, Entertainment Cabinet, Galleys, Wardrobes, Entrance enclosures for Boeing 737-700 customized as business Jet.

Designed Bar Cabinet monument for Virgin Atlantic airways (Boeing 787 aircraft) as per Boeing specifications.

Created and released manufacturing, bonded assembly and installation drawings.

3D Design of the Cabinet, Provisional and Avionic Installation & get design confirmation from other stake holders such as Stress Units.

Validate, analyze interiors input data before sending to offshore.

Evaluation of Layout, Inputs Supplied Monument details in the form of 2D drawings & Aircraft Specification in technical perspective to suit the client requirement specified.

Created and developed electrical parts assembly and installation drawings in the monuments (Auto cad drawings).

Coordinating and guiding offshore team to deliver the models on time to customer

Supporting to customer in resolving design issues and quick updates.

Employer: Cyient LTD, Hyderabad, India.

Client: Canadian Aviation Electronics, Montreal, Canada. May 2012 – March 2013

Role: Mechanical Design Engineer

Software: PTC Creo-2, Windchill 10.0

Responsibilities:

Design and detailing of Structures for flight training simulators (3000, 5000 and 7000 series) which includes design of Platform structure, shell structure (cock-pit), RH & LH consoles, Seat & table track assembly, Projector assembly and installation drawings.

Design sheet metal part, welded structures and to produce assembly and detail drawings, Installation drawing, bill of material & parts list.

Used PTC Creo 2.0 for part & assy design and prepared detailing/manufacturing drawings with GD&T,

generation of BOM and creating ECN and updating the ECN in PLM system.

Designing of components to meet the manufacturing and assembling requirements and engineering requirements including functional, durability, manufacturing etc.

Project execution, task management and quality management. Liaise with clients in a technical role to meet their requirements and finalize specifications.

Peer level quality checking of all drawings before delivery. Participate in design review process with overseas coordinators through live meeting as per organization standards.

Employer: GEA freezing Ltd, Alysham, Norwich, UK. Mar 2011 – Feb 2012

Role: Design Engineer

Software: Inventor

Responsibilities:

Provide design support to manufacture spiral freezers, chillers using Solidworks, AutoCAD 2010 from concept design through to detailed design drawings.

Mechanical designing and producing 3D engineering models, detailing fabrication & machine drawings and to allocate work for sub-contractors.

Provide practical technical support to manufacturing departments, including problem solving and carrying out root cause analysis and corrective action. Creation and maintenance of technical documentation including route cards, bills of material and process specifications.

Employer: Brice Baker Engineering, Yate, Bristol, UK. Jan 2010 – Feb 2011

Role: Design Engineer.

Software: Autodesk Inventor

Responsibilities:

Design and development of light weight roofs system for water tanks, Silos using Solidworks 2011, ranging from 9’, 12’, 15’….48’ diameters from concept design through to detailed design drawings.

Performance of strength analysis, wind, snow and other load calculations on water tanks ranging from 4 – 28m diameters to produce light weight design based on Euro codes/DIN standards and preparation of documenting analysis, spread sheets and results.

Provide design support to manufacture corrugated wall sheets & associated equipment for Silos, Water tanks to ensure that strength and stiffness requirements are met for all non-conformances to design with appropriate corrective action.

Employer: Deeko Bahrain WLL, Kingdom of Bahrain. Jul 2007 – June 2008

Role: Mechanical Engineer

Responsibilities:

Improve the company’s quality, productivity, profitability and environmental performance through the design, technical development and maintenance of company press tooling. Specify and oversee maintenance, repairs, modifications and improvements on production tooling.

Determine the best repair / modification method based on cost and time scale. Identify root causes of technical related problems and provide effective countermeasures.

Responsible for planning, managing and delivering the technical aspects of production programs; incorporating the design, implementation and monitoring of manufacturing processes.

To drive labor/material and other cost savings through lean activities and to support the cell manager with 5S implementation and ensure it remain sustained. Embrace all training in the lean technique and train employees when required.

Employer: Paramount Tooling Technologies, Bangalore, India. Feb 2006 – April 2007

Role: Tool Design Engineer

Responsibilities:

Responsible to take a project from conception to execution which includes solving problems, design solutions, produce BOMs, source materials, work to budget and time constraints.

Design progressive, bending, drawing, blanking tools and to update tool design drawings. Design and detailing of moulds, tools, tool inserts and electrodes. The generation of detailed models and associated technical documentation to fulfill the technical requirements of each area of this tooling design.

Using design and analytical software to generate engineering design and manufacturing drawings for complete machine assemblies and tooling. Liaise with clients in a technical role to meet their requirements and finalize specifications.

EDUCATION:

Bachelors from Madurai Kamaraj University, India.2004.

MS in Design Engineering from Middlesex University, London, UK.2009.

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