Sreejith Vijayanpillai
Sreelayam, Vadackal P.O
Kalarcode, Alappuzha (Dist.), Kerala, India
Mobile: +971*********
Email: ac468a@r.postjobfree.com
TESTING & QUALITY CONTROLLER / ELECTRO MECHANICAL ENGINEER / ELECTRICAL ENGINEER
Seeking a challenging position in an organization of repute to apply acquire skill and expertise, in an environment that enables to achieve the highest of abilities and gain further experience for the benefit of the organization
Snapshot: Dedicated, talented & results–driven Engineering professional holding Bachelor of Engineering degree in Electrical and Electronics, with 7 years of rich experience including 5 years of progressive experience with reputed establishment in United Arab Emirates in the field of electromechanical, Quality assurance and High voltage testing; well versed in efficiently managing things through inspirational leadership and excellent organizational skills; proven experience in different electrical field from concept design through planning and coordination; always willing and wanting to be actively associated in all aspects of the project cycle and confident to deliver high value output.
Core Competencies include...
FAT & Type Test of
Cables & Accessories
Quality assurance and
Quality control
Project Management
High voltage Testing
(LV, MV &HV)Cables &
Accessories
Documentation Negotiation
Non Electrical Testing of
cables
Scheduling Team player
EXECUTIVE SUMMARY
High performing professional with extensive skills in conceptualizing & project execution, billing, facility management, quality management and Testing
Well versed in all stages of project development and implementation, with track record of successful completion of various projects for safe operation and sustained operational effectiveness
Uncanny ability to handle multiple projects from planning through execution stages and ability to liaise with government agencies
Outstanding skills in interacting with clients, understanding their requirements and accordingly providing customized solutions/ services, thereby maintaining complete client satisfaction and creating repeat business opportunities
Efficient team player with excellent organization, communication, presentation and interpersonal skills
PROFESSIONAL EXPERIENCE
DUCAB HV, Dubai, United Arab Emirates. : Testing & Quality Controller : October 2013 – Present DUCAB is a leading and responsible manufacturer of Cables (LV, MV & HV) and associated products, dedicated to fully meeting and exceeding its customer requirement. Ducab HV is the first dedicated high voltage (60kV – 150kV) and extra high voltage (220kV – 500kV) power cable manufacturing facility in the Middle East. Ducab is committed to implementing operational and quality excellence programs to achieve the highest quality standards in their products and services in order to meet and exceed the contractual requirements of customers
Key Responsibilities:
Test and inspection
Electrical testing on medium voltage and High voltage (11kV,33kV,66kV,110kV,132kV, 220kV
& 400kV) cables (As per IEC, BS or with respect to relevant specifications & client spec.)
Non electrical/Polymer tests on cables (TGA test, Ageing test, DSC, Moisture content test, Compatibility test, screen resistivity test, Hot set test, UTS & EAB test, Shrinkage test, Glycerol test etc.. )
Type test on High volt (up to 400KV), medium volt cables and cable systems including Lightning Impulse & Switching impulse test.
Handling Electrical and non electrical Type test with third party (KEMA, DEKRA,SGS etc..) and clients inspection team
Coordinate and execute the preparation of High volt cable jointing, Outdoor Termination, Oil terminations and GIS terminations
Qualification tests for HV Cables and systems (HV cable joint, Outdoor termination & Oil termination)
Ensure that all related inspection and testing activities with regards to Environment, Health & Safety procedures and maintenance rules are respected.
Handling the inspections (FAT) with clients and contractors
Generating the test certificates
Preparation of test reports and submitting with in specified time Quality Assurance
Preparation of Quality plan(QP) and Factory Acceptance Test (FAT) procedure
Raising NCR (Non Conformity Report), Near Miss Report, Quality Observation Report.
Ensuring compliance to Quality, health and safety plans such as QHSE rules.
Documentation of calibration reports of the testing equipment’s and factory machines
Ensuring the raw materials used in different processing stages are as per the recommended standard and within the specified grade
Make sure that the sample test in each stage of operation is done according to the international standards and customer requirement; and verify all the results are within the spec.
Process trial analysis
Dealing with notifications regarding any variation from the specified specs, take Decision, check with cause and corrective action.
Cable fault analysis and pinpointing
Fault root cause analysis & corrective action
Type tests performed
A. High voltage cable and system type tests
Power cable system consisting of one core power cable(76/132kV 1x1000mm2 CU-XLPE), two terminations, two switchgear terminations and one joint: MEW Kuwait, accessories from pfisterer & witnessed by KEMA
Power cable system consisting of one core power cable(76/132kV 1x630mm2 CU-XLPE), two terminations, one switchgear terminations and one joint: DEWA, accessories from pfisterer & witnessed by DEWA & KEMA
Type test on ABB screen separator kit for 76/132kV 1x630mm2 CU-XLPE DEWA spec. cable, witnessed by DEWA
Power cable system consisting of one core power cable(76/132kV 1x1200mm2 CU-XLPE), two terminations, two switchgear terminations and one joint: TRANSCO, accessories from JPS & witnessed by TRANSCO&KEMA
Power cable system consisting of one core power cable(76/132kV 1x1600mm2 CU-XLPE), two terminations, two switchgear terminations and one joint: ADCO, accessories from JPS & witnessed by TRANSCO&DEKRA
Power cable system consisting of one core power cable(76/132kV 1x1200mm2 CU-XLPE), two terminations, two switchgear terminations and one joint: FEWA, accessories from pfisterer & witnessed by FEWA&DEKRA
Type test on power cable 231/400kV 1x2500mm2, witnessed by DEKRA on progress B. Medium voltage cable type tests
Electrical type test on 3 Core power cable 19/33 kV, 3x300 mm2, Cu/XLPE, witnessed by powerplus-SGS
Electrical type test on 1 Core power cable 19/33 kV, 1x630 mm2, Cu/XLPE, witnessed by BASEC
Electrical type test on 3 Core power cable 19/33 kV, 3x120 mm2, Cu/XLPE, witnessed by BASEC
Electrical type test on 3 Core power cable 6.35/11 kV, 3x240 mm2, Cu/XLPE, witnessed by SGS
Electrical type test on 1 Core power cable 6.35/11 kV, 1x630 mm2, Cu/XLPE, witnessed by SGS Major Clients & Contractors :
DEWA - Centaur, Emirates Electrical Eng., Danway,AMT, JEP
ADWEA - PECC
TRANSCO - ETA, PLQ
SEWA - SCAN Electromechanical
ADCO - SIEMENS
GASCO - ETA, TUV
MEW Kuwait - NCC, GIICO
FEWA - EDF,SCAN Electromechanical
RAMTEC - FAJR Petrochemicals
KNPC - SIEMENS
Waagner Biro Gulf LLC, United Arab Emirates.: Electromechanical Engineer : March-September 2013 Waagner-Biro is a highly established engineering organization based in Vienna. Founded in 1854, the tradition-conscious company has amassed more than 160 years of experience. Today, Waagner-Biro has more than 1,300 employees working at some 17 locations in Europe, the Middle East and Southeast Asia.
Key Responsibilities :
Facility Management
Preparation of Daily, weekly, monthly, quarterly and yearly electromechanical maintenance program
Meetings with client (DUBAI RTA) for program approvals and modifications if necessary
Preparation of daily reports and submitting in time
Get NOC from different authorities
Assign key team for emergency calls
Submitting new proposals to RTA regarding the requirements
Ensure whether all the programs are completed as per the programs approved from RTA
Coordinate and attend the handing over meetings with RTA team
Sending Enquiries, Technical Comparison & Evaluation of Subcontractors/Suppliers Quotes received and sending report to Clients /Procurement Department to finalize the orders, involvement in negotiations for major items.
Major Clients & Projects :
Dubai RTA: Facility management project
Pravin Electricals Pvt LTD, India: Electrical Engineer : Dec’2011 – Dec’2012 Pravin Electricals Pvt LTD, India: Electrical Engineer Trainee: April’2007 – March’2008 Pravin Electricals is one of the leading electrical installation company in India, in the industrial and domestic projects, they are the main electrical contractors of Reliance, TATA, ESSAR, L&T, etc... Pravin Electricals handling more than 5 big different projects at a time in different states of India Project Management
Participating in the negotiation of the initial scope of the project, change orders, progress payments, terms & conditions, and all additions or expansions to the project.
Working in close coordination toward the shared objectives of project profitability and successful execution.
Making single line diagram, cable schedules, load distribution schedules & ensuring adherence to Electrical International Standards & Control Systems.
Ensuring suitable deployment of manpower & timely availability of manpower and equipment’s/ materials to ensure timely execution of the projects.
Preparation of Daily progress report and submitting to clients
Preparation of billing data’s monthly and move to concern department for invoices
Review subcontractors monthly billing invoices
Installation
Detailed engineering, system engineering, specifications, layouts, loop drawings
Managing the industrial Electrical & Instrumentation Installation
Reviewing design and documents prepared by the respective design engineers and conducting verification of drawings and documents done by the design engineers.
Installation of electrical trays, cable laying, installation of electrical light fittings, Panel erection, Transformer erection & installation of LDB etc... all as per the drawing
Substation installation with refer to client drawings (Panel base frame installation, panel erection, Transformer erection, busduct assembling, Cable tray installation, etc
Overseeing Electrical & Instrument Installation, testing and commissioning of Equipment’s & Systems Installations.
Major Clients & Projects :
Reliance Petroleum Ltd.: Reliance Refinery Project (Jamnagar – Gujarat)
Reliance Industries Ltd.: Reliance PFY project (Silvassa- Vapi) ACADEMICS
Bachelor of Engineering in Electrical & Electronics engineering in 2011 from Anna University
3 Years Engineering Diploma in Electrical & Electronics in 2007 from Kerala Technical Education Board
PROFESSIONAL DEVELOPMENT
AutoCAD (Electrical)
SAP
ExCe
Minitab
Well proficient in High voltage AC Resonant test system (600kV) - High Volt-Germany
Well proficient in High Current test system- High Volt-Germany
Well proficient in High voltage Impulse Test system (1.9MV)- High Volt-Germany
Proficient in DOBLE PD measurement system-USA
Proficient in OMICRON MPD600 System for Partial discharge measurement
MS Project
Conversant with Microsoft Windows
Heartsaver ® First Aid CPR AED from American Heart Association PERSONAL PARTICULARS
Date of Birth: 16th May, 1987 Nationality: Indian Passport No.: R7695705 Languages Known: English, Hindi, Malayalam, Tamil Driving License: UAE Driving License Valid till 02/01/2025 Indian License Valid till 24/08/2025 Visa Status: Employment