Engineer Product Development

S. SUBRAMANIAN Mobile:- 893-***-****

E-mail: - **********@*****.**.**

**-**/***.***** ******, Agasteeswaram & PO, Kanyakumari District, Pin code: 629701, Tamilnadu, India.

CAREER OBJECTIVE

To pursue my career in a company in which my technical and managerial skills will be of value, provides me an environment to grow, hone my skills and constantly co-ordinate with seniors and co-employees.

EXPEIANCE

A dynamic Professional with 12 years of experience in Automotive and Die cut products to Telecom industries as a Production, Quality Dept. and New Product Development, vendor development with sourcing background.

SKILL PROFILE AND KEY LEARNING:

Vendor development, costing & negotiation with suppliers. Development of proto samples and proto fixtures.

Improve Process ratio through value stream mapping.

Develop and trace new methods of process so that continuous improvement of process are maintained and control the manufacturing cost.

Handling sheet metal, Foams, plastic, fabrication parts. Design and development of sheet metal and Die cut parts using CAD.

Carried Estimation, Costing, Outsourcing, Process and Component Development of various sheet metals and Die cut parts.

Development, process establishment, value engineering and setting of quality standards.

Train the personnel in the field of process management in order to increase the operational efficiency. Through cell-reengineering improve productivity and reduce manpower.

Develop standard operating procedures and guidelines for various areas of operation.

Follow quality control parameters like PPAP, FMEA, APQP, ISO & TS norms etc.

Work Experience

EMPLOYER - I

ITW- Stokvis Tapes India Pvt. Ltd., Chennai.- (Mar 2012- till date)

Product manufacturing M/C:

Rotary Die Cutting Machines, Flatbed Die Cutting Machine, Laser Cutting Machine.

Engineer – New Product Development.

Worked as Engineer-New Product Development, is responsible for Product Development, Vendor Development, Process Establishment, Estimation and Costing, Design, Manufacturing, Maintenance of Rotary and Flatbed Tools, Jigs & Fixtures. Products for Automobile and Telecom industry from development to manufacture and production stages.

Maintain Quality System in New Products introduction.

Train and motivate people to improve the performance

Production line balancing, Time study, Work system measurement.

Setting of Production and Quality Targets as per Requirement of Plan

Creating ECN by using ERP system (CAC)

Localization and Development of new Process material for reducing the material and inventory cost

Work on month plan, daily plan.

Apply suitable statistical techniques for analysis and problem solving.

ACHIVEMENTS

Successful Preparation of Sample Gaia 13 parts,Garnet 17parts,Aqua 13parts,Jet 07parts into customer end with shot span of time

Successfully developed one local supplier for machining accuracy

EMPLOYER - II

Nolato LovePac Converting (India). – ( Nov 2009- Feb 2012)

Product manufacturing M/C:-

Rotary Die Cutting Machines, Flatbed Die Cutting Machine, Laser Cutting Machine.

PED- Asset Engineer

Worked as PED- Asset Engineer, is responsible for Rotary and Flatbed Tool, Gauges and Fixtures. Trials & debugging of tools. Carried out inspection of components by using various measurement instruments.

Introduction of New products on time.

Process planning & Methods - Work including control plan preparation, Material norms, Creating and updating technical Drawing and inspection layouts at receiving inspection.

To bring down non-conformance in in-house mfg components in product and process to nil

Train and motivate people to improve the performance

Production line balancing, Time study, Work system measurement.

Setting of Production and Quality Targets as per Requirement of Plan

ACHIVEMENTS

Successful Preparation of Sample Luyan 21 parts,Sonic 10parts, Jamaica 11parts, Samsung 38 parts HCL 8 parts, Pries 15 parts, and Coral 18 parts, into customer end with shot span of time

Successfully developed two local supplier for machining accuracy

EMPLOYER - III

TVS Brakes India Limited, Padi, Chennai. –(From Jun 2006-May 2009)

Product manufacturing M/C :

Hydraulic Press machine (10T to 500T), Manual Press machine (8T to 1500T)

Trainee in Production, Planning & Quality Dept. for Press Shop

Rolls and Responsibility:

First off & patrol inspection

Setting up the targets of the day to day production & achieving them.

Improving productivity by implementing Lean manufacturing to Production line.

Identifying the areas of POKAYOKE & thereby ensuring the quality of the production.

Setting of Production and Quality Targets as per Requirement of Plan.

Educating vendor about product criticality, drawing requirements.

Stables and maintain a supplier quality issue tracking system which will help in effective follow up and tracking of issues to closure.

Initiation of SPC, Layout Inspection, Material testing and Calibration activities at vendor end.

Apply suitable statistical techniques for analysis and problem solving.

EMPLOYER – IV

Camax Technical, Ambattur Industrial Estate, Chennai. (From Jul 2004 –May2006)

Product manufacturing M/C:

Thread Rolling Machine, Cylindrical Grinding Machine, Lathe, Turret Lathe and Copy Turning Lathe.

Supervisor in Quality Dept.

Rolls and Responsibility:

Preparation of control plan, SPC document and inspection layouts at receiving inspection.

To carry out corrective action for receiving inspection and audit report.

Adherence to system procedure

Calibration of Gauges & Instruments

Ensuring In-house production conforms to Quality standards by

First off & patrol inspection

Controlling & monitoring of PCC charts

Verifying of Poke Yoke

Reviewing Rejection / Rework and initiating the corrective action.

EDUCATION:

Qualification

Year

Schools / Institutions

Subjects

Marks %

Grades

10th

1999

G.H.S School Agasteeswaram

Tamil

67%

-

Diploma

2005

Kamaraj Polytechnic College, Pazhavilai

Mechanical Engineering

65%

Second Class

B.Tech

2011

J.R.N. Rajasthan Vidyapeeth University

Mechanical Engineering

63%

B

UNDERGONE TRAINING:

ISO/TS 16949:2009, EMS 14001:2015 & OHSAS 18001:2007 Awareness Training Course –TQMI.

Executives and supervisors development program in safety and Fire emergency Training - USHA FIRE & SAFETY.

First Aid & Emergency Course - ST.JOHN HEALTH AND SAFETY TRAINING INSTITUTE

SOFTWARE SKILLS:

Auto Cad 2010, Preparing 2D schemes, Preparing Conceptual sketches, Preparing detailed drawings CAC & IFS (ERP), BOM module, ECN Module (IFS & CAC), Proficient in MS Office 2007

PERSONAL INFORMATION:

Name

S.Subramanian

Father’s Name

M.Shenbagalingam

Date of Birth

30.06.1984

Language known

Tamil and English

Permanent Address

12-65/49A.South Street, Agasteeswaram & PO, Kanyakumari District, Pin code: 629701, Tamilnadu, India.

STRENGTH:

Having flexible nature with flair for proactively identifying and resolving problems. Believes in teamwork.

DECLARATION:

I assert you that the information furnished above are all true to my knowledge.

Yours Sincerely

Date:

Subramanian.S

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