Quality Engineer

Madan Mohan Reddy Mooli

Phone: 475-***-****

Email: **********.******@*****.***

Professional summary

Over 3 years of experience working in Industry with expertise in Manufacturing Engineering, New product release, Process Validation and Test method validation.

Certified Lean Six Sigma Green Belt.

Experience in SAP, QM module was applied to inspect and pass the product

Experience in CMM, UMM, OPTICAL MICROSCOPE, SPM, TEM and standard room measuring tools.

Experience in APQP, PPAP.

Worked in projects by managing resources and tasks to accomplish the projects in timely manner.

Experience in Installation Qualification (IQ), Operational Qualification (OQ), Performance Qualification (PQ).

Applied Six Sigma methodologies such as DMAIC to improve the process.

Experience in Corrective Action and Preventive Action (CAPA).

Experience in risk management files such as PFMEA.

Developed and executed process validation protocols, attribute and variable test method validation.

Handled Non-conformance and analyzed root causes to prevent further defective parts.

Monitored, managed, and reviewed protocols including verification and validation tests, SOP’s, Work Instructions.

Knowledgeable about GD&T, ISO standards, ASTM standards, FDA regulations, and TS 16949 requirements.

Experience with tools like Microsoft Office, Excel, Project Plan, Minitab, SAP, AutoCAD and SolidWorks.

Assistant, Fairfield University

Connecticut

Jan 2017 – Aug 2017

Introduced to the teaching course material, studied and prepared slides through power point presentation.

Rearranged the previous presentation slides with effective utilization of slide background, font, examples, diagrams and related topic videos.

Created a smart system to update any related new topic into the presentation.

Evaluated the student answer sheets, Analyzed the collected information to interpret the result using Microsoft Excel and Minitab.

Quality Engineer

R.V Engineering Works India Pvt Ltd., Hyderabad, India

Jan 2014 - Dec 2015

Involved in product design and development period of new products using metal injection molding technique.

Crate timelines, closure documents and review protocols for the CAPA’s

Supported development activities for new and modified medical products by participating in planning and execution of projects.

Audited injection molding processes against the Master Process & Control Plans.

Implemented Six Sigma concepts to improve manufacturing processes and outcome.

Involved in Installation Qualification(IQ), Operational Qualification(OQ), and Performance Qualification(PQ)

Created and updated risk assessments including Hazard Analysis, and PFMEA.

Knowledge of product design, simulation, fabrication, assembly, tooling, and materials.

Conducted prototypes and testing to provide constructive feedback to design engineers.

Developed and executed new design solutions to reduce the defects in casting process, reducing cost, quality and time increasing the strength of the products.

Worked with AutoCAD, Solidworks to create and update the 3D models.

simulated line balancing, assembly operations to quickly identify bottlenecks, test different production schedules and evaluate the impact of design and scheduling decisions.

Performed Statistical Analysis such as tolerance intervals, process capability and DOE.

Created work instructions for the operators and updated existing operating procedures.

Supported test analysis plan for product verification and validation life cycle activities by commissioning, continuous process monitoring, change controls, SOP generation, and revalidation activities.

Manufacturing Engineer & quality control lab technician

Shanmugam Precision Forging (SPF) Tamil Nadu India

Jan 2013-Nov 2013

Assisted the production team in collecting and analyzing data for measurement systems analysis and gauge R&R studies.

Analyzed assignments and determined engineering specifications for routine problems.

Updating procedures for gage calibration.

Standardize and streamlined the workflow based on 5s techniques.

Identified the potential hazards using risk assessment matrix and suggested mitigation measures to increase the safety.

Designed work flow, space requirements, equipment layout to improve manufacturing efficiency.

Implemented lean tools like 5S, quick change and single piece flow, and reduced the cycle time by 20%.

Academic Project Experience

Design of 3D Tissue Scaffolds for Drug Testing.

Current HTS advancements normally utilize cell construct microarrays that are based with respect to two dimensional (2D) substrates. Henceforth, the requirement for 3D cell-based microarrays that are equipped for duplicating the typical working of the various tissues in the body. The tissue scaffold was designed using SolidWorks software and simulated. Tissue Scaffold printed and tested with microscope after drug was planted on the tissue with immersion methods.

Design and Manufacturing of Micro Needles.

The biggest drawback of drug delivery system is poor permeability through stratum corneum and

it can be overcome by using microneedles. Hence research is going on to design and manufacture

different types of microneedles to administer large molecules and to use different drugs in a single

Microneedle device.

Design, Analysis and Experimental Investigation of a new die for ECAP Process

(Equal Channel Angular Pressing)

The aim of this project was to produce an ultra-fine-grained material using ECAP technique, to examine the micro structural, mechanical and hardness properties of the material produced.

Education

Master of Science in Mechanical Engineering Jan 2016 - Dec 2017

Fairfield University, Connecticut, USA

Bachelor of Technology in Mechanical Engineering JUN 2010 - May 2014

Sastra University, Tamil Nadu, India

Contact this candidate