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Engineer Lean Manufacturing

Location:
Bolton, CT, 06043
Posted:
April 10, 2018

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Resume:

RICHARD S. MATUS ** LOOMIS ROAD BOLTON, CT *****

860-***-**** ac43mq@r.postjobfree.com

SUMMARY

Extensive experience in tool fixture, gauge design, R&D design, process engineering and cost reduction for a variety of precision aircraft engine products and other precise mechanical assemblies to ANSI Y14.5, ISO and quality specifications

Recently completed training in Wildfire 2.0 & 3.0. Skilled in use of CADKEY and AutoCAD

CORE SKILLS

Lean Manufacturing

Quality Engineering

Checking

CADKEY19

Solid Works

Process Planner

Tool Designer

Welding

Troubleshoot

Metallurgy

TRAINING and CERTIFICATIONS

Lean Manufacturing/Cad Certified, mcc, 2009 (graduated 3.94 GPA)

Tool Design Certified, Porter & Chester Institute (2 year A/S degree program 3.57 GPA)

Pro E Course, central Connecticut state university, rock engineering, mcc, 2008

Solid Works 2008, MCC, 2008, CADKEY 99 Course, tunxis community college

Graduated AutoCAD Course I&II, release 12 porter & Chester institute, 2000 I&II MCC

Welding Course, a.i. prince technical school, Metallurgy Course, Taylor & Fenn

EXPERIENCE

process engineer Cyient, East Hartford, CT 2014 - 2016

oWrote Jet Engine, FT4000 ASSY Instructions, AFS Books for Details, Sub-Assy and Main Shaft Installation.

oChecked, updated and improved AFS Books.

oCreated EQE Packages for Pratt and Whitney Engineering Quality Evaluation, at Middletown, CT tool engineer NORTH HARTLAND TOOL, North Hartland, VT 2011 - 2012

oDesigned and ordered various tools, gages, fixtures and equipment.

oChecked, updated and improved drawings.

oSubmitted drawings to appropriate Pratt and Whitney systems, at East Hartford, CT

process planner /detailer (contractor), FENN MANUFACTURING, Newington, CT 2008 - 2010

oProcessed and detailed helicopter parts for Sikorsky, prepared drawings using KEYCREATER

oDrafted Sikorsky product drawings to CAD

designer/detailer (contractor), KAHN INDUSTRIES, Wethersfield, CT 2007

oDesigned and detailed machine components and prepared drawings using CADKEY 98, product drawings for dynamometers and dryers for various aircraft, armored vehicles, and sea vessels.

oModified permanent bases, frames and moveable engine carts for testing engines, transmissions and shafts in a water cooled environment requiring manifolds, piping and cooling tanks.

engineer/process planner and checker, BEACON INDUSTRIES, Bloomfield, CT 2003 – 2006

oProcessed and checked parts for G.E., Pratt & Whitney and Solar, using CADKEY 19.

oUpdated and improved processes on existing parts to include shafts, seals, hubs, disc, segments.

process planner, tool designer and checker, J.T.SLOCOMB COMPANY Glastonbury, CT (intermittently) 1982 – 2003

oProcessed and designed tooling for manufacture of space shuttle parts including forge-brazed rotors and housing assemblies consisting of four stages.

oCritical projects from the early 1990s involved the development of experimental castings and machined engine parts which extended the shuttle engine life by 500%.

oPrepared operation sheets in development of bills of material, estimation of operation times for heat treatment, including brazing and hardening, stress relief cycles, welding, presses, electronic discharge material (EDM), spin, sheet metal, and pressure testing.

oDesigned required tooling for various processes using CADKEY 4, 5, 6, 99, and 19.

oTroubleshot all manufacturing processes.

MILITARY

weapons mechanic/load crew chief, U.S. air force, Connecticut Air National Guard, Windsor Locks, CT

RICHARD S. MATUS Page 2

OVERVIEW

I have worked in a variety of positions in the manufacturing and tool design industry. Most notably, I worked for the J. T. Slocomb Company in South Glastonbury, CT. The company was noted for quality work and most operations were done in-house from spot and fusion welding, furnace heat treating, hardening and annealing to furnace brazing.

I am certified in Lean Manufacturing and have applied the principles of Lean Manufacturing throughout my life in various positions. I ordered material for large Excello printing machines for big savings at the Budney Company. I had detailers working for me as I set-up the chuck line for Jacobs Mfg and worked the trouble areas on Jake brakes. At J T Slocomb Company I also saved millions of dollars on multiple occasions by processing aircraft jobs and forging material orders over the years at this plant. Recently, as part of a project at Manchester Community College, I created a proposal to save another million dollars per year at a local manufacturing company with a process improvement for a high volume, long run gear blank manufacturing an aircraft part.

QUALITY EXPERIENCE

Quality is what the customer requires for their end product and total satisfaction along with price and delivery. This quality requirement is not just an end product but must start up front in a timely manner from material purchase and supply to a good engineering processes, machining and or special processes (welding, heat treat, coating, etc) all to be completed as required without deviations. The final inspection with first article acceptance is required to ensure the customer’s quality requirements are completed as specified per part drawing and or contract.

While working as a manufacturing engineer at the Budney Company I also worked as a process planner, helping the inspection department by making first article packages. As a processor for J.T. Slocomb, I added SPC requirements to operation sheets. As a processor for Beacon Industries, I had to bubble each part and assemble b/p requirements for the inspection department. I also had to add these ballooned b/p numbers to the dimensions of each finished operation sheet along with in-process dimensions numbered applicably with an inspection method listed for all requirements of every operation. At each place of employment, I worked with the personnel of each in-house department as well as outside vendors as necessary. If a problem arose I would help with a root cause to correct and eliminate any recurrence. I have done department inspections and locked process inspections to ensure proper tools, gages, and process sheets were being used along with proper use and maintenance of equipment. As a quality engineer jobber at UTC, I reviewed, corrected and updated first article inspection records. I am a certified tool designer and certified in lean manufacturing.

Either directly or indirectly, I have been devoted to quality throughout my extensive experience over the years. In addition to these experiences that I offer, I am always willing to learn new methods and accept new training. Thanks for your consideration and I look forward to joining your team.



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