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Quality Engineer

Location:
Chennai, TN, India
Posted:
May 03, 2018

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Resume:

CURICULLAM VITAE

Mobile No. : +91-960******* /+91-790*******

E-mail : ac4281@r.postjobfree.com

Skype ID : muruganantham.dhanapal1

Muruganantham Dhanapal .

Technical Head –QC & Fabrication (Mechanical)

Radiance Industries.

Trichy, Tamilnadu, India.

I am submitting herewith my resume for your perusal and favourable consideration for the post of Quality Manager in your organization.

Currently employed in the capacity of Technical Head –QC & Fabrication with M/s. Radiance Industries, Trichy. I have 15+ years of extensive experience in Power Projects, Oil and gas projects in Quality & Execution of Mechanical Fabrication and Erection, Pre Commissioning. Self-motivated, result oriented and hardworking professional with demonstrated success in manpower management, resource allocation/ optimization, customer relationship management. Ideal for leadership role with fast track, top domestic/ international organizations for challenging with reputed organisations.

Proven ability to build successful partnerships at various organizational levels, demonstrate good judgment with the ability to make timely and sound decisions. Versatility, flexibility, and a willingness to work independently with minimal supervision, as well as contributing and collaborating as productive team member. Customer- focused and an effective communicator with proven ability to understand and convey complex information in clear and concise manner. Key Professional Skills include:

Quality Management - Quality plan, Procedures, work instructions and quality control plans

QMS in compliance with ISO9000/ASME /Other Standards NDT WELDING Final Dossier Training & Development Performance Enhancement Client Relationship Management . Project Management – Planning and Execution of Fabrication and Erection & Pre commissioning Planning of Spares Inventory Control General Administration Cross Functional Coordination. For your convenience, I have attached my resume for your review. Realizing the limitations of the written page, I would welcome the opportunity to participate in a personal interview to answer any of your questions and better present my qualifications. Thank you for your time and consideration. I look forward to speaking with you soon. Yours sincerely,

D.Muruganantham

Career Objective

Strong track record of generating extraordinary performance in a fiercely competitive scenario Seeking challenging assignments in Utility/ Engineering sector at a senior managerial level with an organization of repute which recognizes true potential and effectively utilizes excellent analytical and technical skills

Dynamic and proactive, offering over 15+ years of extensive experience in EPC Power Projects, oil and gas projects, Ship Building in Quality and Execution of Mechanical Fabrication and Erection & Pre Commissioning Activities.

Possessing valuable insights, keen analysis and team approach to implement best practices, adept at working in high pressure environments with strict deadlines and multiple deliverables.

Excellent time management skills with ability to work accurately and quickly prioritize, coordinate and consolidate tasks, whilst simultaneously managing the diverse range of functions from multiple sources

Established credibility in spearheading the entire project management initiatives end to end right from conceptualization, strategic & project planning within the set parameters and operational analysis.

Track record of successfully developing & streamlining systems with ability to enhance operational effectiveness and meet the operational goals.

Proven skills in comprehensive problem detection with a highly analytical bent of mind. Dedicated and focused individual, determined to add value to the organization through exceptional knowledge. Superior communication and interpersonal skills, multitasking with an ability to interact with a wide range of people.

CORE COMPETENCIES:

Good Exposure in Oil, Gas & Energy Sector where exposed with Boiler pressure parts & its vessels, Heat exchangers, pipe line, Piping, Storage Tanks, PRV’s, Valves(various types), Centrifugal pumps and Heavy Structural for Process, Power Project,Marine, Petrochemical and Construction sectors.

Well conversant with international Codes and Standards (i.e.) ASME, ASTM, AWS, ABS, B31.1, B31.3, B31.4, B31.8, B16.34, ANSI, API, BS, DIN, & IS, IBR. Conversant with various welding process SMAW, GTAW, GMAW, FCAW & SAW, etc...

Educational Qualifications: -

Degree in Mechanical Engineering (B.E) - I Class from Jayaram College of Engineering, Trichy

(Bharathidasan University, Trichy) in April 2003.

Undergone ‘Welding Technology’ (Welding Inspection) programme at WRI (Welding Research Institute), BHEL, Trichy.

ASNT- Level II in PT, MT, RT, UT and VT.

ISO 9001:2015 QMS Lead Auditor Training Programme done by M/s. Bureau Veritas in india.

Knowledge in ISO – 14001 & OHSAS – 18001 & Pro/E & Unigraphics and Diploma in AutoCAD. Employment Details: A ) Jan 2016 to Till Date

Position: Technical Head – QA/QC & Fabrication.

With M/s Radiance Industries, Trichy.

Project: Oil and Gas Projects, Power projects, Fabrication and Erection of Rail way projects (Pier,Piercap,Girder), Crushing Heavy Equipment’s and Structural, Fabrication of Earthmovers Equipment’s &Storage Tank Fabrication . Client: THERMAX,PROPEL, L&T, METAL SCOPE & BEML.

B ) Aug 2014 to Oct 2015

Position: Project -QA Engineer.

With M/s Alghanim International General Trading & Contracting Co.W.L.L Power Division (EPC company) in Kuwait.

Project: SABIYA OCGT POWER PROJECT (2x250 Mw) -GAS TURBINES TO UPGRADE POWER CAPACITY.

Client: Ministry of Electricity &Water power station and Distillation plant projects sector (MEW)

C ) Jan 2010 to July 2014

Position: Project – QA Incharge.

With M/s Thermax Instrumentation Limited – Power Division (EPC company). Project: Captive power plant –Involved IBR, Total package inspection activities and Erection co - ordination.

Client: (I) MEENAKSHI ENERGY PVT LTD (2X150 Mw) &

(II)MADRAS CEMENTS LIMITED (1X40 Mw + 1X20 Mw) & 1X25 Mw D ) Aug 2008 to Nov 2009

Position: Sr. QA/QC Engineer.

With M/s Ducon Technologies (I) Pvt Ltd. (EPC Company) Project: Flue Gas Desulphurization System (FGD) Client: UDUPI THERMAL POWER PROJECT ( 2X507.5Mw)

E ) Nov 2006 to June 2008

Position : QA/QC Engineer

With M/s HI TECH NDT INSPECTION (S) PTE LTD, Singapore. Project: Backer Marine 375 Deep Drill Jack Up Rig

Client: WILHELMSEN MARINE SERVICES ( Ship Management Services)

(Awilco)

F) June 2003 to Oct 2006

Position: QA/QC Engineer

With M/s Kirloskar constructions and Engineers limited. Project:

IOCL – Panipat pipe line project (Main line laying works for 132 km, 30 dia cross country R-LNG Pipe line and combined station works for Dadri – Panipat R – LNG Pipe line Project).

KSEB - Hydro Power Projects (Penstock Pipes, Draft, Tube, Gates & Embedded Parts).

BHEL – Water Treatment Plant (Trichy – Unit )

BPCL- KR COCHIN (Camp Phase - ii (Structural and Piping). Client: IOCL, KSEB, BHEL & EIL.

Jobs Description: -

Development and Implementation of project specific contract Quality plan, Procedures, work instructions and Quality control plans.

Ensuring maintenance of company’s QMS in compliance with ISO9000 / ASME / Other Standards.

Ensuring use of latest revision of all contract Documents, contract specifications and Engineering reference and standards.

Internal Auditing, verification of Quality records and follow up of corrective actions, at various project sites.

Identification, Investigation resolution and close out of non conformities.

Ensuring all inspection & test points are correctly carried by designated person & duly recorded. Identify & schedule all testing weekly according to work progress & on ITP Assign such duties to quality Engineers.

Identifying training needs of personnel and provide training on Quality management.

Maintain training records.

Ensuring the smooth handing over documentation for completed projects.

Maintain good relationships with the client and develop a professional team to establish the company (BEC) as the contractor of choice.

Detail of work performed /Achievement

General

Attending pre-inspection meeting with contractors, vendor/suppliers and client representative.

Conducting quality audits of vendor/suppliers and sub-contractors.

Prepare and Reviewed of the welding procedure specification (WPS) and procedure qualification record (PQR) as per specifications and standards for different materials.

Witnessed the welder qualification test as per ASME IX, AWS D1.1, and API 1104.

Prepare and Reviewed the QA/QC procedures, Quality plan as per project specification and standards.

Materials inspections and verifications with MTC certificates and project specifications.

Responsible for reviewing requisition & purchase order as per specification requirements.

Coordination with contractor for vendor inspections.

Reviewing project specifications compliance at the quotation stage.

Coordination with NDT group for carrying-out of Non-Destructive testing.

Inspection of critical coating inside of the pressure vessels & Tanks.

Inspection of the internal and external coating of the pipes, vessels & Tanks.

Valve inspection carried out as per ASME B16.34 (Like Pouring witness, inspection material as per specification and as per MSS SP 55, Shell test, seat leak test, Body mount leak test, function test,painting and package inspection ).

Pumps inspection carried out as per API 610 10th/ 8th edition witnessing of casing hydro, impeller balancing, Performance testing (Measurement of vibration, noise Level & NPSH test

& 4hr run test if required) and strip test verification of performance test reports against datasheet. Painting, final dimensional and visual inspection of complete as assembly.

Assured that products met customer requirements.

Systematic Inspection reports and Document Procedure.

Good conversant with EPC power plant projects, maintaining and IBR- Documentation handling As per 1950 and PED Documentation. General Knowledge of International Code /Standards & Well familiar with following international code /Standards: -

American society of Mechanical Engineers

ASME 31.1,31.3,31.4,31.8 for power/plant/Transport/Gas piping ), ASME Sec IX for qualification standard for welding procedures, specification, welders& welding operators, ASME Sec VIII, Div -1 (Pressure vessels), ASME Sec V (NDT), AWS D1.1(Steel structure). American Petroleum Institute

API-510(Pressure vessels), API-571(Damage mechanism affecting equipment in refining), API- 572(Inspection of pressure vessels), API-576(Inspection of pressure relief valves), API-577(Welding inspection and metallurgy), API-653(Tank inspection repair, alteration& Reconstruction), API-650(A/G Atmosphere storage tanks) & API-1104(Welding of pipeline & Related facilities). Power piping, Process piping & Pipe line (As per ASME B31.1, 31.3, 31.4, 31.8 & API 1104)

Incoming material inspection of pipes, plates & valves etc..

Inspection of piping fabrication, fit up, dimensional and orientation as per construction drawings.

Identifying and conforming of all NDT requirement s e.g. PWHT, Hardness testing, RT, DPT, MPI against piping material line d ass and service.

Dimensional and fabrication inspection of pipe supports as per drawings.

Checking of welding parameters, volts, amperes, speed & heat input against approved WPS.

Interpretation of radiography film and review of reports including welding reports witnessing

& Monitoring of PWHT, hardness, DPT,MPI and reviewing NDT reports.

For pipeline; monitor pipeline activities, trenching, stringing, welding, lowering, tie-in, coating, holiday test and hydro test.

Inspection of heat shrink sleeve installation and inspection of temperature Tie-In joints

Test pack preparations and review all related documents and punch list preparations.

Witness of hydro testing, pneumatic and leak testing.

Internal cleaning by water flashing, air blowing, pigging, and drying. Storage tank (As per API-650, API-653)

Inspection for different types of tanks including cone roof, dome roof, internal floating roof, single/Double deck floating roof and spherical tanks.

Foundation level check, tank bottom plates laying inspection and material traceability.

Inspections of marking, cutting, fabrications and erection of shell plates.

Witness of welder and welding operator qualification test for SAW and SMAW welding procedures.

Shell plate’s erection, fit-up of vertical & horizontal joints, stair & structural related to tank.

Welding inspection, peaking, banding, check of vertical & horizontal joints.

Nozzle orientation, Fit-up, alignment, level & welding inspection.

Witnessing of vacuum box testing of bottom plates.

Bottom test (Vacuum box test), oil penetration test (OPT), and pneumatic test of Nozzle’s pad.

Hydro test and NDT according to code API 650 & ASME Sec V

Inspection of fiber glass coating application and existing condition of tank bottom plates. Painting and Grid Blasting

Inspection of weather condition, relative humidity and dew point.

Inspection of surface temperature and ambient temperature.

Inspection of abrasive material size (Grit, copper slag silica free, steel shot, garnet, aluminum oxide) by laboratory.

Inspection of surface preparation and profile as per SSPC, SIS 05 5900.

Inspections of wet film thickness and dry film thickness.

Adhesion test by X-Cut, V-Cut, Tape and pull off test.

Inspection of coating and wrapping of Carbon steel piping.

Inspection of holiday test (Pinhole test)

Steel structure

Marking, cutting and Fit-up inspection.

Visual welding inspection and NDT Inspection by DPI, MPI & UT.

Dimensional inspection according to approved construction drawing.

Erection inspection, to make sure all the bolting are properly tightened, fixing and matching properly without stresses.

Vessels

Inspection of fabrication and erection of pressure vessels as per ASME Sec. VIII Div 1.

Inspection of fabrication as per ITP.

Dimensional inspections for making & cutting.

Fit-up & Welding Inspection

Witness the PWHT

Hydro test for vessels for new and after re-rating or Alteration. Other Information: -

Active Member in NDT (ISNT), Trichy Chapter.

Successfully completed In-Plant Training in NDT organized by BHEL, Trichy.

State and District Level Football Player (1998-1999) My Strength: -

Self Confidence

Positive approach

Adaptable to changes

Ability to learn new technologies

Good team player

Personal Details: -

Date of Birth : 15-07-1981

Nationality : Indian

Marital Status : Married

Passport No. : M0490117 (Date of Issue/ Expire: 01/08/2014- 31/07/2024) Home Telephone : +91-431-*******

Current CTC Salary : 9.60 Lakhs

Exception salary : Negotiable

Notice Period : One Month

Languages Known : English, Tamil, Hindi, and Malayalam. Permanent Address : Flat N0:404-A, Vaude Ville The Ensemble Apartments, Dindugal main road, Ponnagar, Trichy-620001, Tamil Nadu, India.

Current Work Location : Trichy.

Prefer Location : Relocation Anywhere in India & Abroad. Declaration

I do hereby declare that the information furnished above is true to the best of my knowledge.

Place : Trichy

Date : (D. Muruganantham)



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