Manufacturing Engineer Supply Chain

SIDHANT SHRIMANT MADIWAL

Detroit, MI • 313-***-**** • *******.*******@*****.***

SUMMARY

• Industrial Engineer and Lean 6 Sigma Green Belt holder with 3 years of experience in Automotive Industries.

• Willing to demonstrate the skills of Process Optimization, Lean Techniques, and Problem-Solving Tools in the organization.

• Strong trouble-shooting ability with significant improvement solutions and skills to trigger Process Improvement Projects. ENGINEERING WORK EXPERIENCE

Wayne State University – Teaching Assistant (ARENA Simulation Software) January 2018 - Present

• Coaching and Assisting Students on ARENA simulation software with process calculations and data analysis of the manufacturing and business processes. Conducting Practical Labs for undergraduate Industrial engineering students on ARENA Simulation Software with emphasis on process improvements.

Research Work – Line Balancing for multi-product assembly line using Yamazumi chart and ARENA Simulation. January 2018 - Present

• Research study on improving the throughput rate with different techniques and methodology of line balancing based on the precedence chart that satisfies the work elements within the process using Yamazumi chart. Industrial Experience:

Flex – Senior Analyst Global Supply Chain - Pune, India January – July 2016

• Reduced the inventory processing time to 91% using Lean Principles as IKW (Internal Kaizen Workshop) Project.

• Optimized process time of RFQ and quote analysis to 2 days as IKW (Internal Kaizen Workshop) Project.

• Recovered $160000 cost by reconciling the claims for the customer and Expedited the delivery process using PFA to prevent downtime.

• Enhanced quality standards in support to ISO 9001:2008 by participating in FMEA (Failure modes & effects analysis).

• Audited (Third Party Logistic) 3PL invoices with respect to RG (Routing Guide), escalated in case of RG violation, saved $183000 cost. Volkswagen – Manufacturing Engineer Co-op Pune, India January – July 2015

• Achieved reduction in excessive sealer defects in Paint Shop as part of Quality initiative thereby increasing DOK by 66% of the target.

• Increased productivity by 16% of CKD (Completely Knock Down) line using Lean Principles as a KVP Project (Continuous Improvement).

• Prepared RFQ for KVP projects (continuous improvement), assisted in quote analysis and Improved Business case of the projects.

• Supported cross-functional team for Paint Process development to launch a new product of Volkswagen. Shriniwas Industries –Manufacturing Engineer Co-op Pune, India January – December 2013

• Monitored and Increased the process capability of the CNC Machines to conform with APQP requirements.

• Facilitated in the plant layout preparation on Auto CAD to improve material flow and forging dies by 7%.

• Conducted Appraisers repeatability, reproducibility, and accuracy for MSA (Measurement System Analysis) in regards closure of PPAP. General Motors (Powertrain Plant) – Supplier Quality Assurance Co-op Pune, India June – January 2013

• Assigned as PTR coordinator (production trial run) to support the completion of the APQP deliverables.

• Handled and Floated purchasing agreement and technical documents to the vendors of the powertrain plant. Project Experience:

Computer Simulation Methods (ARENA) – Improved throughput rate of Completely Knock Down line. September – December 2017

• Increased the throughput rate of the multi product CKD line by line balancing and controlling work in process(WIP) of the Completely Knock Down Line (CKD) using ARENA Rockwell Simulation Software.

• Simulated the model with the existing Value Stream Map(VSM) to deduce the controllable variables in the Future Value Stream Map

(VSM) and executed Process Analyzer in ARENA to optimize the Work in Process(WIP). Six Sigma – DMAIC approach to improve the process capability of the engine product manufacturing process. January – May 2017

• Led the project team of 4 members to improve the process capability through DMAIC methodology.

• Improved the Process Capability using Process Mapping, defining CTQ’s, Ishikawa diagram, FMEA, X bar R chart and applied with statistics tools and techniques.

EDUCATION

Master of Science in Industrial Engineering Anticipated: May 2018 Wayne State University – Detroit, MI GPA: 3.76

Bachelor of Science in Mechanical Engineering July 2015 University of Pune – Pune, India GPA: 3.8

CERTIFICATION AND SKILLS

Certification - Lean 6 Sigma Green Belt-Var Sigma and Lean 6 Sigma Green Belt -Wayne State University Professional Membership -Member of AIAG (Automotive Industry Action Group), Former College Ambassador of ISNEE and SAE member. Software Skills AutoCAD Fishbowl ERP BAAN SAP Auto Desk Inventor Pro E Creo Minitab MS Office (VLOOKUP, Pivot Table, Solver)

ARENA (Simulation Software) FLEXSIM (Simulation Software) with AGVs (Automated Guided Vehicles) and Conveyor models. Technical Abilities DMAIC SIPOC SPC FMEA Sensitivity Analysis Project Management Skills Logistic Optimization Financial Feasibility Lean Manufacturing Quality Engineering INCO Terms e-Supply Chain KUKA Robotic Systems CNC Programming on FANUC.

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