Senior Process Engineer, Production Manager Plastic Consultant
Resume:
FREDERICK NEYLOR
Austin, Texas 78734
Email: ************@*****.***; phone 737-***-****
SUMMARY OF QUALIFICATIONS
** **** ***** ********** ** the plastic injection/extrusion molding industry and manufacturing environment.
Ability to process new and existing molds using scientific methods.
Knowledge of molds and sourcing.
Design Review
Extensive knowledge of polymers.
Program/Project Management (Healthcare)
Excellent communication and networking skills, internally and externally.
Excellent problem solving skills and risk mitigation.
DOE studies to develop robust process parameters.
SPC and SQC data management.
Lean Manufacturing-5S
Kaizen Work Flow Studies and implementation.
Excellent management and supervisory methodology.
EMPLOYMENT
2015 – Present Consulting/Contractor
2012 – 2015 R&D Molders; Georgetown, Tx
Process Control Technician:
Process development on R & D and production molds.
Cycle time and scrap reduction.
Increased utilization and efficiency by 30%.
Alternative material/testing recommendations.
Performed and applieds cientific molding principles and process window studies (mechanical and process windows) .
2011 – 2012 Blackwell Plastics; Houston, Tx.
Plant Manager of Molding
Process development on R & D and production molds.
Alternative material/testing recommendations.
Supervision of production and technical team members.
Drop rate reduction by 20%.
2006 – 2010 Self Employed
Plastic Consultant and Lean Manufacturing Principles
1994 – 2006 Nypro Inc. Corvallis, Oregon
Senior Process Engineer
Process development on R & D and production molds.
Alternative material/testing recommendations.
Time to market reduction.
Documentation audits and Corrective Action routing.
Verification of Corrective Action response(s) and investigating further failure potential.
Full documentation and reporting in accordance with ISO.
Full process window studies and FMEA.
Program Manager for Philips Sonicare (10 molds).
Production Manager (Intermediate).
Supervision of production, technical and tool room team members.
I started with the company in Corvallis prior to completion of the facility. I and 6 other team members researched, coordinated and purchased all the equipment necessary to fit our business model.
My main capacity during the start-up phase was to work third shift and develop and document processes for new tooling and materials.
After completion of start- up tasks and training technicians, I was transferred to my main focus of R & D. My R & D department was also a training entity for manufacturing technicians.
In 2003, I was transferred back to production as Senior Process Engineer and Production Manager. My direct reports included molding technicians, maintenance, production and tool room personnel.
As interim Production Manager, duties included machine utilization and yield efficiency. Maintaining scheduled downtime for tool and machine preventative maintenance with the appropriate internal resources.
Continuous improvement team member and safety committee meetings.
1990 – 1994 Puget Plastics Portland, Oregon
Process Engineer/Technical Supervisor
Process development production molds.
Cycle time studies and reduction
Supervision and scheduling for molding technicians
1985 – 1990 West Coast Plastics Eugene, Oregon
Engineering Technician
EDUCATION
2005 - 2006 RJG Traverse City, Mi.
Master Molder certification
2002- 2003
Dale Carnegie LeadershipTraining
1996-1998 LBCC Albany, Or.
Sociology
1994 - 1996 Nypro Institute Clinton, Ma.
Polymer Science
Taguchi Problem Solving/Root Cause and Risk Assessment
1974 – 1979 Hawaii Comm. College
Mechanical Drafting; Metal Arc Welding: Structural Engineering
LANGUAGES
English proficient
REFERENCES
Available on request
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