BIBHASH BHADRA

***** ******** **** **., #***, Northville, MI 48167 C: 313-***-**** ac3z0m@r.postjobfree.com Profile

Well-qualified, MS accredited Mechanical Engineer with four years of experience, strong project leadership skills and good knowledge of CAD and CAE software, looking for a full time opportunity, using my Industrial and Academic experience in a constructive industry. Professional Experience

Design Engineer 07/2016 to Present

Faurecia (On-site Ford) Dearborn, MI

Conduct feasibility/packaging assessments in CATIA V5 and generate concept 3D CAD designs of the exhaust systems that meet manufacturability, cost, and quality tasks (involves seeking out design standards through various organizations)

Manage design data through to approval within the Faurecia project data management (POM) and project lifecycle management (PLM) systems and the Customer PDM and PLM systems (Teamcenter)

Manage priorities of requested CAD work from the development engineers through communication of open issues and direct needs to complete tasks

Ensure robustness of the exhaust system for vehicle durability, NVH, heat management, system installation, shipping, manufacturing feasibility etc.

Ensure correct integration of CAD activities within Faurecia system and organization

Drive resolution of CAD data non-compliance issues cooperatively with design, engineering and manufacturing Graduate Engineer Trainee 07/2013 to 08/2014

Pneumatic Power Tools & Co. Kolkata, INDIA

Generate 3D models, assembly drawings, assembly drafting, component drawings of new pneumatic components such as pneumatic tensioner, sealer, bolt cutter using CATIA V5

Modify the catalogue product design as needed to fit the customer requirements on CATIA V5

Attend meetings with the customers to discuss the applications and technical issues of the products Engineering Intern 03/2012 to 04/2013

Preetam Springs Ltd. Nagpur, INDIA

Hands-on experience with tools and machines required for manufacturing leaf springs.

Learnt about the design and usability of leaf springs.

Design the leaf spring as required by customer on Solidworks. Skills/Proficiency

CATIA V5, Solidworks, Unigraphics NX, Hypermesh, Hyperview, Teamcenter, Vis Mockup, DFMEA, GD&T, MS-Office

CATIA V5 Certified Training projects 02/2011 to 02/2012 Created 2D, 3D part drawings, assembly drawings and drafting of components which includes radial engine assembly, steering pump, chassis, crankshaft mechanism, rocker arm assembly, brakes and gears. Education

Master of Science: Mechanical Engineering 2016

Wayne State University Detroit, MI, USA

Bachelor of Science: Mechanical Engineering 2013

St. Vincent Pallotti College Nagpur, MH, INDIA

Academic Projects

Frontal Crash Analysis 50% HIII dummy:

Simulated a frontal crash of a pick-up truck to a rigid wall and central pole for NCAP speed tests using a 50% HIII dummy with airbags and restraint system. Pre-processor used Hypermesh & post-processor LS-Dyna. Finite Element Analysis of Piston:

Performed Finite Element Modeling of piston using Hypermesh modeling software. Max von Mises stress and max axial deflection is determined using Abaqus solver and Fatigue life of the piston is calculated using the stresses generated from non-linear FE analysis on Abaqus solver. Stress analysis of geometry with crack:

Compare the values of stress and displacement of geometry with crack using analytical method and computational method. Designed the geometry in Unigraphics NX 7.5 and FE analysis was done in Hypermesh FE Analysis of Hayabusa Motorcycle Chassis:

Performed a FE analysis of Suzuki Hayabusa motorcycle chassis by modelling chassis using Hypermesh and conducted structural analysis under different loading conditions on Optistruct analysis software. Examined the different stresses on chassis structure in Hyperview and inspected the failure areas. Design Optimization:

Performed size and topology optimization of different components using Hypermesh, Optistruct and solidThinking Inspire which results in significant improvement in mass and waste reduction and helps reducing the overall manufacturing cost without hindering the strength or performance of the part Solar operated pneumatic vice and water operating system: Worked as a project leader to fabricate a system which utilizes solar energy in order to operate the pneumatic vice and water lifting system by storing the compressed air from a compressor in to a storage tank. Used CATIA V5 for designing the basic structure

Achievements

Vice-President of the foundation batch of SAE collegiate club

Organized events and workshops under SAE club

Won 2nd prize for international paper presentation for topic ‘Energy wheel’

Won 2nd prize for inter-college paper presentation for topic ‘Compressed Air Vehicle’

Secretary of the NGO ‘Zooming in Development’

Member of the ‘Renewable Energy Club’ and ‘Rotary Club’

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