Quality Data Entry

Objective

Produce & provide best results by utilizing my skills to its desirable level for the achievement of organization’s goals, be a team player, communicate & coordinate respectively & always try to be a man of solution not a problem.

Professional Summary

Total 7+ year of experience in manufacturing and packaging

Personal:

High level of integrity

Hardworking and flexible

Well organized & Team Player

Positive attitude

Effective communication & Strong follow-up

Analytical and solution oriented.

Technical:

Familiar with ISO Standards and Safety guidelines for production.

Familiar with Good Manufacturing Practices.

Expert in labor management.

Ability to plan, prioritize and organize effectively.

Ability to delegate work and train others.

Ability to work in a multi-task environment

EXPERIENCE

Production Administrator

OCT 2015 – Present

Reckitt Benckiser WLL, Hidd Industrial Area, Bahrain

Ensures that only the updated BPD’s and MMD’s are available in the hard copy file and shared drive and the previous versions have been archived in the obsolete document file

Creates new MMD and BPD as per TDS

Raises and completes change control, deviations and risk management in Trackwise system

Performs consumptions of RM/ PM and completion of WO’s in JDE

Provides print-outs of WO’s to the production and process operators

Improves and sustains standards of 5S on the floor

Manages wastage system. Takes out monthly wastage reports from JDE in MS Excel. Performs analysis and tracks action items.

Keeps updated copies of batch packet documents and templates and share the same with production/ process operators as per requirement

Manages SOP documentation management system. Ensures all SOP’s are updated and flags to the author one month before any SOP’s review date is about to get due

Manages training system. Maintains updated Tracking Need Assessments and Training Matrix. Arranges trainings to ensure 100% training compliance.

Performs and documents line trials and validations

Tracks planned downtime on lines and suggests improvement opportunities for potential reduction

Audits that no safety doors are bypassed and no electrical panels are opened. Reports any outage to the Shift Leader and Site Safety Coordinator

Participates in projects that improve efficiency and/or reduce operating costs of Packing line / anywhere in factory

Ensures that no physical contact is made with the product during the operations

Ensures that required PPE’s are always worn during the machine operations

HSE Responsibilities

Ensures 100 % compliance safety guidelines and procedures

Ensures 100% BSO compliance by complete operations department

Participates in monthly BSO

Audits safety guards of all equipments and maintains safety guard checklist

Reports to HSE coordinator for any un-safe work in factory

Reports to HSE coordinator for any hazards / incidents at the site immediately.

Performs HSE task / action as required

Participates in Quality Assurance Program

Ensures 100 % compliance of Quality guidelines and procedures

Communicates directly with Quality to ensure effective participation in the implementation of QA policies, procedures and instruction

Samples and tests process streams as required by the QA program and procedures

Maintains QA records as per required standards

Understands and interprets QA results and takes appropriate action when required

Reports to Quality Manager for any deviation / Risk at site immediately

Perform Quality task / Action as required

Process Operator

Sep 2014 – Sept 2015

Reckitt Benckiser WLL, Hidd Industrial Area, Bahrain

Confirms that all raw material issued for consumption in process area are labelled, tagged and released by Quality and no raw material is expired

Ensures that MMD matches TDS documents and TDS number on the raw material tags match the TDS number on MMD

Records the lot number/ MRN in the batch packet

Captures accurately weights of all added materials as well as other required details in MMD on each step of the batch manufacturing

Ensures that the vessels (mixers/ storage tanks) are fit for use and performs tanks cleaning and sanitization

Performs and reviews the batch manufacturing to monitor production and quality in safe manner, anticipating and solving problems in a timely manner, and identifying opportunities for improvement

Records all production and quality data such as material consumption, yield, etc. in the batch packet as per the batch packet template

Completes weighing scale functionality testing every day before using the weighing scale and documents the details in the relevant sheet.

Completes quality documents such as weighing scale verification, washout record, etc., and attaches with batch packet

Participates in projects that improve efficiency and/or reduce operating costs of Packing line / anywhere in factory

Responsible for meeting production targets for factory packing (all SKU’s)

Ensures Safety and Quality Standards, Overall Equipment Efficiency, and Machine Settings are as per the expectations

Ensures that no physical contact is made with the product during the operations

Ensures that required PPE’s are always worn during the batch manufacturing

Sr.Production Supervisor

Jan 2013 – Aug 2014

Mashal Chemicals, Manama, Bahrain

Responsibility includes strategically plan an increase in the company's productivity by making optimum use of the available resources and participating in all the stages of production.

Closely maintain standards in quality, and ensure that there are no slips.

Making optimum use of the available funds and managing the sanctioned budget well.

Time-bound production scheduling and ensuring timely and standardized manufacturing.

Arise effect and efficient ways to enhance the production of goods and increase the sales with healthier profit margins.

Take decisions regarding purchase of equipment and machinery for the production unit. Apart from the cost of the machinery, have to make sure that the machinery is state-of-art, and meets the industrial standards.

Oversee the repair and maintenance of all the production equipment and ensure that it is completely hazard-free.

Coordinate with the other departments and ensure that the production does not get held up or malfunction due to any reason.

Evaluate the performance of his/her team and motivate them to perform better.

Training of the production team members and updating the company's production facilities to maximize the output.

Production Supervisor

Sep 2012 – Dec 2012

Mashal Chemicals, Manama, Bahrain

Maintain quality of all products and reports to be submitted to management and ensure optimal level of profitability for plant.

Supervise efficient operations of all plant equipment’s to achieve all plant objectives.

Assist to operate TALLY computer system and monitor all plant activities.

Supervise working of all panel departments and provide appropriate training to all employees.

Maintain optimal quality of all products and recommend improvements to production process for same and prioritize all schedules.

Troubleshoot product stoppages and direct the work force to be proactive measures to prevent product stoppages.

Insure the work force is meeting the current standards of conduct.

Ensures maintenance receives appropriate work orders.

Confers with management personnel to establish production and quality control standards, develop budget and cost controls, and to obtain data regarding types, quantities, specifications, and delivery dates of products ordered.

Responsible for maintaining statistical information necessary to make process adjustments as required for yield and quality maximization.

Required to operate all plant production equipment as needed.

Plans and directs production activities and establishes production priorities for products in keeping with effective operations and cost factors.

Coordinates production activities with procurement, maintenance, and quality control activities to obtain optimum production and utilization of human resources, machines and equipment.

Reviews and analyzes production, quality control, maintenance, and operational reports to determine causes of nonconformity with product specifications, and operating or production problems.

Develops and implements operating methods and procedures designed to eliminate operating problems and improve product quality.

Revises production schedules and priorities as result of equipment failure or operating problems.

Consults with engineering and or maintenance personnel relative to modification of machines and equipment in order to improve production and quality of products.

Compiles, stores, and retrieves production data.

Production Officer

Dec 2009 – Aug 2012

Pfizer, Karachi, Pakistan

The Pfizer Pakistan has been working for the health and well-being of people in Pakistan since 1961.

The Pfizer promote health and wellness by developing and delivering innovative therapies countrywide and strive to respond effectively to unmet medical needs of patients across the country.

Responsibilities:

Responsible to handle the section through direct supervision and to carry out the job in the light of PQS & Guidelines.

Ensure timely delivery of bulk. Finished products according to the production schedule.

Assign jobs to the operators and general workers and monitor control their performance.

Check mechanically / equipment for the cleanliness and mechanical set up before giving clearance for the material to operate and the general cleanliness of the area.

Verify critical steps during packaging operation to the fill pack order and to complete all the relevant documents on time.

Responsible to maintain discipline in the area under direct supervision and other areas of company.

Ensure that operations are being performed in safe & hygienic conditions.

Responsible to maintain good standards of housekeeping.

To implement cost improvement program for the section with a constant follow-up and reporting.

To maintain good communication between operators and management.

To run and execute the Production activities on relevant computer transaction system.

To participate actively in trials, pilots, experiments and in improvement projects like MI, RFT, EHS etc.

To participate in the preparation of process equipment, material yields, through puts, etc. on which the

Production schedule and standard product costs are to be based.

Software

JDE ORACLE

Declaration Finish Good

Consumption RM / PM as per BPD / MMD

Finalize MUV with Excel sheet

TALLY ERP 9.2

Reformulation of all detergent

New coding of all detergent

Convert all intermediate in to liter, finish product in to pcs

Having complete knowledge of tally regarding to data entry & final production report

Education

University of Karachi

2008 - 2009

Department of Applied Chemistry, Karachi, Pakistan

MSC, Applied Chemistry (First Division)

University of Karachi

2005 - 2008

Department of Applied Chemistry, Karachi, Pakistan

BSC, Applied Chemistry (Second Division)

Certificate & Training

First Aid Training

OE Yellow Belt Training & Lean 6 Sigma Project

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