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Plant Manager Quality

Location:
Kanpur, Uttar Pradesh, India
Posted:
January 01, 2018

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DINESH KUMAR YADAV

Mobile: +917*********

E-Mail: ac3vc0@r.postjobfree.com

~ Visionary Process Control Technician - Casthouse~

Furnace Operation Process Enhancements Quality Alloying Slab Casting Casthouse Consumable

AN OVERVIEW

Accomplished career growth with over 10+ years of experience in Slab and Alloy Furnace Operation, Casting, Alloy Calculation, Ingot Casting, Quality, Process Enhancement, Consumable & Spares Procurement

Skilled in Manufacturing of EMC Slab and Alloy Ingot Casting.

Demonstrated analytical, problem solving and organisational ability coupled with strong communication and relationship management.

Proficiency in Aluminium Furnace Operation and Casting (T-Bar, EMC Slab Casting, Ingot & Alloy Ingot)

Areas of Excellence:

Furnace Preparation

Furnace Operation

Greenfield Project (1st Hot Metal)

Operations

Kaizen and Quality Circle

Alloying

Ingot Alloy Casting

World Class Manufacturing

MES operation

5S/ Housekeeping

SPECIAL MENTIONS

Successfully stabilised T-bar and EMC Furnace Operating Standards and Procedures.

Facilitated as Core member of EMC Slab Casting Technology Transfer and Start-up at Maaden Aluminium.

Significant contributions in:

Alloy Casting 8xxx series, EC1070, EC1050, 1050, L1050, 1060, FSID, D2S, D98S, FS2D, 1100, D1100, D2S, FS2D, 8011, 3003, L8S, 5005, 8012, 8006, 5086, 6061, 6351, 7039, C7039, RDE40, AA1050, 111150, A1080, AA1350, AA1100, AA1200, AA1235, AA3105, AA3004, AA3005, AA4043, AA4045, AA5086, AA5050, AA6082, AA6106, AA8011, AA8079, D8102R.

Stabilising hard alloy casting - 3XXX & 5XXX series.

Maintain proper composition in Melt

Enhancing Internal Customer Satisfaction rating

Increasing in delivery performance of Hot Metal

AC2A Alloy for Ingot Casting

Reduce Hydrogen Level and Inclusion level by proper Furnace operation

Carried out ISO Documentation in Furnace Operation

Implementation of QS, KAIZEN, QUALITY CIRCLE in Furnace Area

ORGANISATIONAL SCAN

Sep’14-jan17: ALUMGREEN NIGERIA Ltd. as Plant Manager

Aug’12-Aug’14: Ma’aden Aluminium Company (Joint venture with ALCOA), Kingdom of Saudi Arabia as Process Technician – Casthouse (Reporting to Technical Superintendent)

Jan’04 –Jul’12: Hindalco Industries Limited., Renukoot as Senior Process Control Supervisor (Slab & Ingot Casting Division)

SIGNIFICANT HIGHLIGHTS

At Alumgreen Ltd as Plant Manager

Hands on experience on all plant activities in my current profile like production maintenance & Quality

Successfully increased the recovery of metal,enhancing the overall productivity of the company

Leading a team of 60+ Nigerian manpower

Enhancing the knowledge of the team by personally giving the training on various aspects of production and quality such that the team can handle all the tasks successfully

Imparting Technical & Safety Training to New Operatives

At Maaden Aluminium Ltd

Hands on experience on Greenfield Project (1st Hot metal)

Responsible for Furnace Operation, Preparation, Alloying

Imparting Technical & Safety Training to New Operatives in Cast house Furnace Area

Successfully Commissioning & Start-up of T-bar and EMC Slab Casting

Documentation on Standard Operating Procedure, Work Instruction & checklist for Furnace Operation

Maintaining stocks for Furnace Consumables

At Hindalco Industries Ltd.:

Melting and Holding Furnace Operation

Making various series of Alloy Casting

Process control in 50T Furnace for Slab Casting

Process Control in 45T Ingot Furnace

Slab Casting (Wagstaff, Laser guided metal level control and Turbo Air) in sizes 36x12, 36x13, 40x12, 42x13, 44x13, 50x13.5inch, using SNIF

PROFESSIONAL TRAININGS

Internal Auditor - ISO 9000:2000, Internal Auditor - ISO 14001

WCM (World Class Manufacturing)

5S and KAIZEN

Team Building

Production Management

SCHOLASTICS

1995 Bachelor’s Degree (B. Sc.) from Lucknow University

1992 High School (10+2 level) from U.P Board

1990 Senior Secondary Certificate (10 Level) from U.P Board

Academic Achievements:

Completed Honours Diploma in System Management course from NIIT, Lucknow

PERSONAL DOSSIER

Date of Birth : 14th Oct, 1973

Marital Status : Married

Residential Address : ALUMGREEN NIGERIA LTD, PLOT 1 PACIFIC CLOSE OFF ORAGUN ROAD OJOTA

LAGOS, NIGERIA

Permanent Address : Nandana Ward (Best), Barhaj, P.O-Bharaj, Dist – Deoria, UP, India

Linguistic Abilities : English and Hindi

Passport No : G9205978

DINESH KUMAR YADAV

03-aug-2017



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