Plant Manager Quality
Resume:
DINESH KUMAR YADAV
Mobile: +917*********
E-Mail: **************@*****.***
~ Visionary Process Control Technician - Casthouse~
Furnace Operation Process Enhancements Quality Alloying Slab Casting Casthouse Consumable
AN OVERVIEW
Accomplished career growth with over 10+ years of experience in Slab and Alloy Furnace Operation, Casting, Alloy Calculation, Ingot Casting, Quality, Process Enhancement, Consumable & Spares Procurement
Skilled in Manufacturing of EMC Slab and Alloy Ingot Casting.
Demonstrated analytical, problem solving and organisational ability coupled with strong communication and relationship management.
Proficiency in Aluminium Furnace Operation and Casting (T-Bar, EMC Slab Casting, Ingot & Alloy Ingot)
Areas of Excellence:
Furnace Preparation
Furnace Operation
Greenfield Project (1st Hot Metal)
Operations
Kaizen and Quality Circle
Alloying
Ingot Alloy Casting
World Class Manufacturing
MES operation
5S/ Housekeeping
SPECIAL MENTIONS
Successfully stabilised T-bar and EMC Furnace Operating Standards and Procedures.
Facilitated as Core member of EMC Slab Casting Technology Transfer and Start-up at Maaden Aluminium.
Significant contributions in:
Alloy Casting 8xxx series, EC1070, EC1050, 1050, L1050, 1060, FSID, D2S, D98S, FS2D, 1100, D1100, D2S, FS2D, 8011, 3003, L8S, 5005, 8012, 8006, 5086, 6061, 6351, 7039, C7039, RDE40, AA1050, 111150, A1080, AA1350, AA1100, AA1200, AA1235, AA3105, AA3004, AA3005, AA4043, AA4045, AA5086, AA5050, AA6082, AA6106, AA8011, AA8079, D8102R.
Stabilising hard alloy casting - 3XXX & 5XXX series.
Maintain proper composition in Melt
Enhancing Internal Customer Satisfaction rating
Increasing in delivery performance of Hot Metal
AC2A Alloy for Ingot Casting
Reduce Hydrogen Level and Inclusion level by proper Furnace operation
Carried out ISO Documentation in Furnace Operation
Implementation of QS, KAIZEN, QUALITY CIRCLE in Furnace Area
ORGANISATIONAL SCAN
Sep’14-jan17: ALUMGREEN NIGERIA Ltd. as Plant Manager
Aug’12-Aug’14: Ma’aden Aluminium Company (Joint venture with ALCOA), Kingdom of Saudi Arabia as Process Technician – Casthouse (Reporting to Technical Superintendent)
Jan’04 –Jul’12: Hindalco Industries Limited., Renukoot as Senior Process Control Supervisor (Slab & Ingot Casting Division)
SIGNIFICANT HIGHLIGHTS
At Alumgreen Ltd as Plant Manager
Hands on experience on all plant activities in my current profile like production maintenance & Quality
Successfully increased the recovery of metal,enhancing the overall productivity of the company
Leading a team of 60+ Nigerian manpower
Enhancing the knowledge of the team by personally giving the training on various aspects of production and quality such that the team can handle all the tasks successfully
Imparting Technical & Safety Training to New Operatives
At Maaden Aluminium Ltd
Hands on experience on Greenfield Project (1st Hot metal)
Responsible for Furnace Operation, Preparation, Alloying
Imparting Technical & Safety Training to New Operatives in Cast house Furnace Area
Successfully Commissioning & Start-up of T-bar and EMC Slab Casting
Documentation on Standard Operating Procedure, Work Instruction & checklist for Furnace Operation
Maintaining stocks for Furnace Consumables
At Hindalco Industries Ltd.:
Melting and Holding Furnace Operation
Making various series of Alloy Casting
Process control in 50T Furnace for Slab Casting
Process Control in 45T Ingot Furnace
Slab Casting (Wagstaff, Laser guided metal level control and Turbo Air) in sizes 36x12, 36x13, 40x12, 42x13, 44x13, 50x13.5inch, using SNIF
PROFESSIONAL TRAININGS
Internal Auditor - ISO 9000:2000, Internal Auditor - ISO 14001
WCM (World Class Manufacturing)
5S and KAIZEN
Team Building
Production Management
SCHOLASTICS
1995 Bachelor’s Degree (B. Sc.) from Lucknow University
1992 High School (10+2 level) from U.P Board
1990 Senior Secondary Certificate (10 Level) from U.P Board
Academic Achievements:
Completed Honours Diploma in System Management course from NIIT, Lucknow
PERSONAL DOSSIER
Date of Birth : 14th Oct, 1973
Marital Status : Married
Residential Address : ALUMGREEN NIGERIA LTD, PLOT 1 PACIFIC CLOSE OFF ORAGUN ROAD OJOTA
LAGOS, NIGERIA
Permanent Address : Nandana Ward (Best), Barhaj, P.O-Bharaj, Dist – Deoria, UP, India
Linguistic Abilities : English and Hindi
Passport No : G9205978
DINESH KUMAR YADAV
03-aug-2017
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