Engineer Quality

Karim Razouk

(QA/QC ENGINEER)

Cell (Egypt): +201********* Cell (Russia): +796********

Email: **********@****.**

CAREER OBJECTIVES:

To become a competent, highly motivated and performance driven QA/QC Engineer with strong work ethics by applying my technical, managerial and interpersonal skills in a challenging environment.

SUMMARY:

Professional Metallurgy & Material Engineer with proven analytical skills having 3 years experience in QA/QC department of Oil & Gas, Oil refinery and Power plants.

Having knowledge of ISO 9001:2015,ASME Sec IX, Sec VIII, Sec V, Sec II part C, ASME B31.1, ASME B31.3, CSWIP 3.1, API 1104, API 650, API 510 and API 570.

Good Knowledge of Welding processes i.e. GTAW, SMAW, GMAW and SAW.

Having In-depth knowledge in preparing of Inspection Test Plan, Method Statement, Quality procedures and working as per project specification.

Having good practical and theoretical knowledge in interpretation of drawings, evaluating procedures, studying requirements and executing jobs, good working knowledge of related codes, specification, QA/QC procedures and inspection methods and techniques in static & rotary equipment and Piping.

ACADEMIC QUALIFICATION:

Bsc. In Mechanical Engineering (2001-205)

Msc. In welding technology (2008-2011)

Russia state oil & gas university.

Appointed for distance PHD in welding technology.

Russia state oil & gas university.

PROFESSIONAL CERTIFICATION & TRAINING:

Visual Test level II

Dye Penetrate Test ASNT Level II

Magnetic Particles Test ASNT Level II

Ultrasonic Test ASNT Level II

Radiographic Test ASNT Level II

welding and materials inspection.

Welding processes.

Welder Qualification.

Performing All of NDT inspection and interpretation of the results.

Aware of ASME B31.3 code.

PROFESSIONAL EXPERIENCE:

Employer: The Fields Sons Company for Petroleum Services.

Project:

Site Engineer In The Fields Sons Company For Petroleum Services .

Experience In Maintenance And Cleanliness Of Tanks Of All Kinds And IN Bringing Cutting Supply Lines Petroleum.

Experience 3 years in the field of quality control of pipes and tubes

Client: KHALDA Petroleum Company

Agiba Petroleum Company.

Position: Site Engineer

Duration: Jan 2013 Feb 2015

Employer: SIGMA PETROLEUM SERVICES

Project: Construction of EPF I & EPF II (PTB)

(Full responsibility of all the QC tasks, Preparing WPS &PQR, Preparing procedures for visual, RT, PT and hydro test, welding maps, Fabrication and erection welding, reporting. Welder’s qualification, RT interpretation, Reinstatement and finishing loops)

Activates: Perform all of:

Pre-inspection of base metal and Consumables and verification of compatibility.

perform all visual inspection activities in site.

Preparation of welders qualifications.

Performing All of NDT inspection and interpretation of the results.

Documentation and Reporting.

Dye Penetrant test.

Magnetic particles test

Client: Enni _Petrobel

WASTANY PETROLEUM COMPANY

Position: Welding inspector.

Duration: Nov 2016 Present

RESPONSIBILITIES:

Assist site management on issues relevant to quality and in the implementation of the project’s QHSE system.

Implementation of Quality Control Procedures (QCP’s), Inspection & Testing Plans (ITP’s) and job specific procedures for providing more efficient onsite construction work as per applicable codes and standards without any increment in cost.

Involve in qualification & implementation of Welding Procedure Specifications (WPS), Procedure Qualification Records (PQR).

Monitoring / Witnessing all the Welding, Fabrication & Erection related activities as per client approved Inspection & Test Plan/s, Quality Control procedures.

Responsible for all inspection activities for pipe spooling, spool installation, field-welding of interconnecting piping, bolt torque, fit-up inspection, line inspection, leak-testing.

Ensure effective planning, execution and conduct all inspection of Equipment (Rotary & Static), Pressure vessel, Heat Exchanger, Compressor, piping, welding, NDE, PWHT, hardness etc.

Inspection of Oil storage tanks as per API 650.

Witness of WQT as per ASME IX. Ensure all welders are properly qualified in accordance with governing codes. Managing welder qualification test record (WQT) as per applicable International Standards of Welding.

Ensures that all FAT / SAT tests and inspections are performed, witnessed, and documented in accordance with approved procedures. Inspection of piping materials identification as per isometric drawings. Inspection of Material and Review Mill Test Certificates (MTC).

Continually maintain a methodical system of compiling or recording inspection results, and monitor and update equipment inspection history records.

Plans and coordinates QA/QC activities, to ensure inspection events are in accordance to approved Inspection &Testing Plans.

Managing a Multi-discipline team of Inspectors, NDE Team and providing them guidance to carry their work activities as per Client’s Specification.

Control and maintain quality record of NDT percentage and welder’s percentage. Review of RT films and NDT reports. Control & maintain all quality documents and registers.

Reinstatement of piping systems after completion of all hydro testing activities.

Execute and develop quality audit of Sub-contractors inspection documentation works to assure that the required forms used in testing submitted are approved by client representative.

Review and sign off the Inspection check sheets relating to ITP (welding activities, dimensional check, elevations, alignments and non-destructive examinations).

Issuance of NCR with investigation for its root causes and closes on submission of valid corrective/preventive measures.

Preparation of Test Packages, witness hydrostatic tests, leak tests including final walk down and generate punch lists with identification of necessary repairs and modifications.

Closing of punch list especially "A" punch items prior to pressure testing

Pneumatic test inspection for all Reinforcement pads.

Preparation of final QC dossiers for handing over to the client and maintain proper filling system (as per approved procedure) with full traceability for retrieving the documents.

Conduct the weekly site quality walks with client to make sure the implementation of quality standards. Weekly project meeting and report to the QA/QC Manager.

KEY SKILLS:

Strong Interpersonal & Oral Communication Skill,

Having leadership abilities, Can work efficiently in team. Confident and Determined.

Can efficiently manage responsibilities, tasks and pressurized circumstances, having creative & dynamic personality.

Dedicated towards my activities, aimed at getting effective results

IT PROFICIENCY:

Microsoft Office

ACHIEVEMENTS:

Participated in symposium on corrosion and fatigue failure in CEET, PU.

Merit Scholarship holder throughout my education.

ACTIVITIES:

Active member of ASTM International (American Society for Testing and Materials).

Socially active. Working with different organizations as volunteer.

Teaching, Cricket, swimming, table tennis.

REFERENCE:

Will be furnished on request

Contact this candidate