Mechanical Engineer with 14 Years Experiance

Key Skills

Profile Summary

Operations & Maintenance

Project Execution

Installation & Commissioning

Erection

Budgeting & Cost Control

Shift Management

Material Planning

Result-oriented professional with nearly 14 years of experience in Maintenance, Project Execution, Commissioning, Shift Operations and Liaison & Coordination

Hands-on experience of working in PM & MM Module of SAP R/3 & do work as Codification, PR, PO, MO, Technical Evaluation sheet, Service Entry, Sub Contracting PR and Notifications related to Maintenance Jobs

Skilled in implementing the preventive & predictive maintenance schedules for improving the overall reliability and safety of equipment & machinery

Pivotal in creating and sustaining a dynamic environment that fosters the development opportunities and motivates the high performance amongst the team members

Proficient in managing the stock levels of consumables/ spares/ stocks at warehouses/ Stores & ensuring timely procurement and replenishment of stocks and also maintaining reasonable inventory of critical spares to avoid costly emergency procurements.

Swiftly executing projects with competent cross-functional skills and making sure on time deliverables within parameters

An enterprising leader with skills in leading personnel towards accomplishment of common goals

Career Timeline

Liaison & Coordination

Soft Skills

Trainings Attended

Operation & Maintenance of Pumps and Compressors, by IIPM

Boiler Operation & Maintenance by P.O.M.C. Vadodara

Training course in Centrifugal Pump by Kirloskar Brother’s Ltd.

EOT Crane by KONE Crane

Professional in Project Planning and Management by Synergy School of Business Skills Academic Details

2003: Diploma Mechanical Engineering from B.B.I.T.V.V. Nagar with 71.81%

Microsoft Project And Primavera by Synergy School of Business Skills-Vadodara

Auto CAD with “O” Grade from Canada-India institute industry linkage project

Certificate course in Mech. Drafting & Estimating from R.K. Patel Tech. Inst. with 78.30% VRAJESH KUMAR RAMAN BHAI PANCHAL

Operations & Maintenance/ Project Execution

*********@*****.*** +966-********* / +91-991******* Diploma Mechanical

Engineering from

B.B.I.T. V.V. Nagar

Maaden Aluminum Co. KSA,

As Mechanical Maintenance

Engineer - Central Maintenance &

Utilities Department

Essar Steel Ltd., Hazira, India as

Mechanical Maintenance

Engineer - Utility Department

2003

2004-2014

2014-till date

Communicator

Innovator Thinker

Collaborator Intuitive

Team Player

Work Experience

Since Feb’14 with Maaden Aluminum Co. KSA, as Mechanical Maintenance Engineer - Central Maintenance & Utilities Department

Role:

Ensuring effective maintenance and planning activities in Utilities system (water system, compressed air system and Natural gas desulphurization system) like scheduling PM activities, generating work order, executing the job and completing in the Oracle system

Contributing towards material planning activities like Material management, including generation of Material, code (Oracle ID in MDRM system) updating Min Max in the system

Updating minimum stock of spares and consumables

Scheduling shutdown activities discussing with supervisor generating final bar char, coordination and execution of all activities

Scheduling & execution of Predictive and Preventive maintenance of plant equipment

Preparing maintenance schedules for all machines & closely monitor maintenance activities ensuring minimum down time Mar’04 to Feb’14 with Essar Steel Ltd., Hazira, India as Mechanical Maintenance Engineer - Utility Department Role:

Worked on Utilities systems like water circulation and treatment (Pumps, cooling towers, Heat exchangers, Water treatment plants like West water treatment plant, DM water plant and softening plant), compressed air system, Natural gas pressure reducing system and Boilers.

Engaged in scheduling jobs to executing jobs, including man and material managements with generation of work orders and notification and completion in SAP system

Facilitated generation of PM schedule for Equipment, following up the same and updating in the system

Contributed towards shutdown planning and completion of task in given time bar chart

Involved in operation and maintenance activities of Medium pressure Boilers (25 TPH) Projects Managed

Commissioning and streamlining of Demineralization water treatment plant (Capacity 25 m3/hr. Make Ion exchange Ltd.)

Erection and Commissioning of NGPRS skid, and Replacing both FCV & CCV valve from old skid

Attended annual shut downs of Boilers (25 TPH) for Boiler operation certificate renewal, Erection and commissioning of super heater of Boiler.

Erection and commissioning of:

o Diesel Engine Pump (Cummins) for emergency water supply o Filter press in Effluent treatment plant with size modification as plant requirement o 6 no of Vertical turbine pumps located on river main water supply for steel industry o Plate heat exchangers for furnace cooling system

Decommissioning of LPG bullet

Installation & Monitoring of PSF (Pressure sand filter), MMF (Multimedia filter)

Revamping of:

o Ø30 mtr. Thickener and sewage treatment plant

o Sewage treatment plant including lift station systems Systems Worked

Boilers Operation and Maintenance (Two no. Boiler, Cap. 25 TPH, Package Boiler Make Thermax)

Fuel systems like Natural Gas De-Sulphur plant, & Natural Gas Pressure reducing station

NGL storage and Pumping system,

Water systems – Erection, Commissioning & maintenance of All types of pumps like Centrifugal pumps (Horizontal and Vertical pumps with single stage and multi stage & Vertical turbine pumps (Sea water and river water pumps)) & reciprocating Pumps, Diaphragm pumps, Screw pumps & Plate type heat exchangers, Fin fan coolers, Tube oil skimmers. Have good knowledge of Mechanical seals.

Cooling towers – Erection & Commissioning & maintenance of induced draft cross flow & counter flow

Water treatment plants- Softening, DM Plant, DI water plant, WWTP, STP IT Skills

SAP R/3, ORACLE, and Pilog System, Microsoft Project, Primavera, AutoCAD, MS Office (Word, Excel and PowerPoint) and Internet Applications

Personal Details

Date of Birth: 7th May 1983

Contact Address: 107, Shantikunj Society, At Bakrol, Anand - 388315, Gujarat, India Passport No.: H7280027

Languages Known: English, Hindi and Gujarati

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