Engineer Quality

C. MANOHAR

Email: ****.*****@*****.***

Phone: +91-994**-*****

Quality Assurance Professional

Proactive decision maker, targeting challenging role in Quality Engineering function with a reputed manufacturing company under a progressive business group where my technical and analytical skills would be applied for the betterment of the organization.

Employment Details

01/2016 - Till date : Senior Engineer - QA, Mahendra Pumps (P) Ltd, Coimbatore

01/2014 - 02/2015 : Senior Engineer - QA, L.G.Balakrishnan & Bros. Ltd, Coimbatore

11/2004 - 12/2013 : Engineer Grade -1- QA, Craftsman Automation PVT Ltd, Coimbatore

11/2003 - 11/2004 : Quality Assurance Trainee, Lakshmi Machine Works Ltd, Coimbatore

Key Strength Areas

Practicing ISO 9001: 2008 & ISO TS 16949: 2002 procedure

Ensuring Quality of products and process at all levels starting from inward quality to customer end feed backs.

Vendor development

Supplier Quality

Supplier end Process & Product Audits

Participation in continuous improvement activities and sufficient knowledge in 7 QC Tools, Process Capability Studies, FMEA, Control Plan, 8D Methodology and Production Part Approval Process (PPAP)

New part development

Customer Complaint Corrective and Preventive Actions

Hardworking, Presentation skill & Good Interpersonal Character

CMM Operator and programming in PCDMIS V3.5 MR2

Professional Experience

Quality Management System

Ensuring implementation and continuous practice of ISO 9001 & TS 16949 quality management systems

Attending management review meetings with power point presentations. Suitable actions initiated and completed based on the management review and advice.

Vendor development

Vendor development, Development of proto samples and proto fixtures

Develop and trace new methods of process so that continuous improvement of process are maintained and control the manufacturing cost.

Supplier Quality

Incoming components inspection before machining as per the quality plan

Communication of Supplier quality problems to all the concerned and initiating necessary corrections

Periodic Supplier Audits to ensure incoming components quality

Process Quality

Ensuring quality of all the components produced in machine shop by using check lists and control charts.

Preparing sample inspection report for development components

Monitoring and Improving daily production process rework and rejections. By developing PARETO chart, problems to be solved are prioritized and suitable timely actions taken.

Practicing 5Whys and Brainstorming to find the exact Root cause of the problems

Developing solutions for the Root causes and implementing the same by introducing One Point Lessons.

Educating the staff and the operators on quality problems and correctives through shop floor meetings.

Audit in machine shop conducted with proper frequency. Verifying process done by the operators against work instruction, ensuring proper setting parameters, usage of calibrated equipments and gauges

Customer Satisfaction

Final Inspection Reports & Periodic Process capability study reports to customer

Reacting actions to Customer complaints and taking timely necessary corrective and preventive actions

Ensuring implementation of corrective and preventive actions given to customer through 8D Reports

Ensuring Customer end change requests are implemented based on the time line already committed to customer.

Continuous Improvement Activities

Collection of data for continuous improvement process

Developing Kaizen for improving quality and productivity by introducing new process methods, tools, jigs, fixtures and gauges.

Introducing POKA YOKE wherever required to ensure mistake proofing

Sufficient knowledge and practice in preparing and implementing Production Part Approval Process (PPAP), Process Capability Studies, Control Plan, Process Failure Mode and Effect Analysis (FMEA), 5S & 7 QC Tools

Usage of ERP for receiving information on components inspection, Data Entry on accepted and rejected levels, accepting the lot for invoicing and corrective and preventive action plan to the customer.

Training Programs Attended

First Aid Training, FMEA Training, 8D Methodology,

Total Quality Management – Quality Systems, Statistical Process Control, Lean Tools

Education Details

Diploma in Mechanical Engineering,

Thirumathi Elizabeth Polytechnic, Perambalur - April 1999, First Class with 72 %

Personal Details

Father’s Name : M.Chinnasamy

Date of Birth : 29-03-1981

Gender : Male

Nationality : Indian

Marital Status : Married

Languages Known : Tamil, English

Address for Communication : 2/451 C, Teachers Colony,

Chinniyampalayam,

Sulur, Coimbatore – 641 062

I hereby declare that, all the information furnished herein are true and correct to the best of my knowledge.

Place : Coimbatore

Date : C.Manohar

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