David B. Wiley

**** ***** **., ******* ** *****\ 731-***-****

email: ac3sy0@r.postjobfree.com

SR. ENGINEERING DESIGNER

Software

CREO/Pro-e (20K Hours), Autocad/Inventor (5k Hours), Catia (2K Hours). Pro-Surface, Pro-Cable, Layout, Mechanical, Intra-link, Mechanism, Ansys, Some experience with; Solidworks, Mentor Graphics, Unigraphics

Products and Industries

Military, Aerospace, Aircraft, Appliances, Medical, Automotive, Industrial, Electrical Systems, Cell Phone, Commercial Products, Agricultural, Instrumentations. Tooling, airframe structures, valves, pumps and fixtures, piping, RMS/RMMV, M1 tank fuel system., CV Helo Helicopter, avionics test station, GC-5 Rocket Motor, FCS Soil and Spade Test Rig, hydraulic and pneumatic suspension systems, ATM machines, Air Force wind tunnel, wireless gas meter monitor, electrical bus-ways, circuit breaker enclosures and dual and single flex connecter, Circuit Card Assemblies, Printed Circuit Boards, Semi Truck charge air cooler, General Dynamics. armored vehicle. FMTV armored truck, Porter Cable miter saws, Genesis (Peritoneal) dialysis machine, Atlantis phase I and phase II washing machines, Genesis coffee maker. Harley Davidson aluminum cast wheels and sprockets for the model year 2000 Blue platform motorcycle, Armored Vehicle Design on the Crusader/ATR military programs, E-Drive type military vehicle and armored tanks, Magnavox ssw-53b and d sonobuoys, Teledyne E-Drive type military vehicle and armored tanks, pneumatic and hydraulic systems. Wrote and taught the following pro-e Courses at G.E. Louisville; Top Down Methodology, Correct Part modeling practices, Correct Assembly practices; Basic Surfacing, Advanced Surfacing, Surface trouble shooting.

Engineering, Manufacturing and Testing

Ability to conceive a product and engineer it to retail or manufacturing, Tolerance Studies,

Manage Vendor contact and scheduling, Project Lead Experience, Stereo lithography 3-d Printing and Rapid Prototyping, NC programming, Pro-e part generated manufacturing, Life Test, Cycle Test, Stress Test, FEA

Materials and Specifications

ANSI Y-14.5M, DOD-STD-100, DOD-STD-1000, MIL-1553B, United Labs and Metrics. Six Sigma, Injection Molded Plastic, ABS, Teflon, Cast and Machined Steel, sheet metal, Aluminum, Copper, Titanium, Gold,

Employment History

Manitowoc – Welbuilt, Sellasrburg IN, March 2017 – August 2017

Electro-Mechanical Designer/Electrical Technician - Modeled and detailed Injection molded plastic and sheet metal parts. Designed several test fixtures to stabilize or finalize design efforts. Performed basic circuit design. Selected several electrical components for the project. Ran several continuity tests. Created and checked several schematics and system wiring diagrams. Created electrical circuit label. Created by hand, physically installed/routed and modeled electrical harnesses. Taught Creo to co-workers. Gave verbally weekly project updates in team meetings. Worked as a liaison between electrical and mechanical efforts.

Carlisle IT, Franklin WI, June 2016 – January 2017

Sr. Mechanical Designer - Design, modeling and documentation of aircraft ecteronic trays, fixtures and radome structures for WIFI and IFEE systems. Checked work of other designers and engineers. Performed airflow analysis for tray design.

Cirrus Aircraft Inc., Duluth MN, May 2015 – March 2016

Harness and Sheet Metal Bracket Designer – Design, modeling and documentation of wire harnesses drawings and models using CREO and Mentor Graphics (Capital XC) for the SF50 Aircraft. Created system installation drawings for several wire harnesses. Used WIndchill extensively for data storage and drawing releases. Checked drawings and models from several different electrical systems prior to APR. All drawings and documentation was performed per Cirrus Aircraft Drawing Standards, the FAA, ANSI and other current, applicable military standards

Williams International Inc., Commerce Township MI, April 2014 – April 2015

Electro-Mechanical Designer– Electrical and mechanical design, modeling and documentation of the FJ33 and FJ44 Exciter jet engine ignition module. Documentation included assembly, sub-assembly, installations, electrical schematics and detail drawings of Exciter components. Worked with Gerber Files (Drill, silkscreen, solder etc.). Modeled and documented several multi-layer PCB's containing flexible circuits, embedded microprocessors, and SMDs. Researched and purchased connectors (with pinouts of various gauge wires) and other electrical components. Designed and modeled several terminal blocks. Created fabrication and electrical schematic drawings and prototypes for first article inspection. In addition, did the mechanical design, modeling and electrical documentation of the FJ33 and FJ44 Exciter Load Fixture testing module. Communicated with vendors and manufacturing houses to procure parts and components required to build devices. All documentation was performed utilizing ANSI and current military standards

Airtex – Fairfield IL June 2013 to April 2014

Mechanical Designer: Created part and assembly models and drawings using Pro-E R5 and Wind-chill for several commercial vehicle gas pump modules. Component materials consisted of injection molded plastics, sheet metal and various hoses and wire harnesses. All work was performed in accordance with current ANSI standards and geometric dimensioning and tolerancing was utilized.

Fixture Designer: Created part and assembly models and drawings using Autodesk Inventor for several commercial manufacturing fixtures that install support and convoluted tubes, perform various leak test and various fixtures that assist in different stages of the assembly process for vehicle gas pump modules.

NABI Oxford AL

January 2013 - June 2013

Mechanical Engineer - Created and processed engineering change requests, orders and notices, thru the companies release cycle. Most work utilized Pro-Sheet Metal. Used Creo 1.0 to create models, assemblies and drawing and Windchill to secure and manage files.

Eaton Corp., Auburn IN 8/201*-**-****

Title: Mechanical Engineer II

Duties and Tasks: Created new part, assembly models and documentation in Pro-e for the 400 Push Clutch. Utilized Ansys to perform various finite element analysis studies to determine potential material failure areas. Used design info with GD&T to create several tolerance studies for fit and part movement.

Lockeed Martin, Riviera Beach, FL 10/2011 to 5/2012

Title: Design Engineer for the RMMV for NAVSEA

Duties and Tasks: Cable harness design and routing for the Propulsion and VDSDR sections. Designed cable support brackets and cable moldings. Asst. to project lead. Delegated work and task assignments to other personnel, Tracked model and drawing completion progress. Communicated progress to other depts. on the design team. Setup drafting preparation and protocol for all cable brackets and cable bracket assemblies. Checked drawings for design intent and clarity prior to being sent to drafting.

Mercury Marine, Saint Cloud, FL 05/2011 to 10/2011

Plastics Engineer

Part and assembly design and modeling of test fixtures, electronic packaging (containing terminal blocks, printed circuit boards, wiring, connectors, etc.) and detail part creation. Created drawings and manufacturing documentation. Created fabrication, printed circuit board, electrical wiring and schematic drawings Worked closely with manufacturing engineering to achieve all design manufacturing processes.

Webber Aircraft, Gainesville, TX 06/2010 to 03/2011)

Electro-mechanical Design Engineer: Responsible for Harness design and routing for aircraft (Boeing 747,767,777,787 and AIRBUS 300 series) avionics systems, aircraft interior cabin, seat structure assemblies and console structures, IFE installation (In Flight Entertainment)(containing separable assemblies of wiring, contacts and printed circuit boards incased in potting), Electronic boxes power & Data, cable Harnesses, cable routing, cable installation, connectors, wiring block diagrams, grounding hardware. FWD and AFT avionic installation, integration of Electrical system. To floor airframe stations, body structures, Utilizing Proe Wildfire 4.0 and Pro/CABLE for solid Modeling and 2D layout for complex B.O.M. of sub-assemblies of structures, mechanical and electrical aerospace related hardware. To comply with Air framer specs, (BOEING and AIRBUS,ARINC). avionics vendors (Nastronic, Matsushita-Panasonic). Also utilized Catia V5 and Autocad.

BAE Systems York PA 07-07 thru 05-09

Sr. Designer for FCS and FRMV programs

Project lead on Soil and Spade Test Rig. Recovery vehicle. Design support on the ARV recovery vehicle. Procured materials, created Pro-E models, assemblies and drawings. Performed design tasks for structures, hydraulic and pneumatic suspension systems, cable routing, layouts/presentations, electronic packaging and 2d applications. Negotiated with the military for potential test sites at various locations. Composed documents such as test specifications and other misc. design documentation

Diebold Inc. North Canton OH 02-07 thru 07-07

Sr. Mechanical Designer - Part and assembly modeling for several ATM machines. Used sheet metal, wire and cabling routing and various plastics and rubbers to procure design.

Arnold Engineering Silver Spring MD 10-06 thru 02-07

Sr. Mechanical Designer

Modeling and detailing of components, sub-systems and top-level assembly of wind tunnel to simulate and test wind and air flow on the nose of various aircraft and the space shuttle in a simulated environment

Laird Electronics, Lincoln NE 06-06 thru 10-06

Electro-Mechanical Designer – Prepared models and drawings for a 6 cell rechargeable battery pack.

Modeled several assorted antennas and drawings for several cell phone programs

Routed wires through housings and prepared layouts and 2d drawings.

Updated various ECO’s on several wireless programs.

Square D, Oxford OH 06-05 thru 04-06

Sr. Mechanical Designer

Created Assemblies and Sheet Metal components for electrical busways, circuit breaker enclosures and dual and single flex connecters. Prepared detail drawings of all modeled components and assemblies.

Behr Heat Transfer, N. Charleston SC 2-05 thru 6-05

Sr. Mechanical Designer

Responsible for all charge air cooler component models and drawings as well as surge tank and shroud design. Utilized Pro-Surface extensively. Worked closely with Finite Element group to study components high stress areas. Helped out in procuring prototypes from vendors and did analysis on all their models.

Thinkpath Engineering, Warren MI 11-04 thru 02-05

Second shift design leader/Manager. Distributed task to designers and detailers. Monitored design effort, checking and assisted in maintaining design schedule. Prepared models, drawings and shrinkwraps of armored vehicles for General Dynamics. Created training scenarios for all new 2nd shift designers.

Stewart & Stevenson, Sealy TX 11-03 thru 6-04

Sr. Mechanical Designer - Design, modeling and 2d documentation for the FMTV armored truck series for use in Iraq.

Checked and made parameter corrections for several programs. Promoted ECP's into Intra-link Commonspace on several programs.

Thinkpath Engineering, Warren MI 5-03 thru 11- 03

Second shift design leader. Distributed task to designers and detailers. Monitored design effort, checking and assisted in maintaining design schedule. Prepared models, drawings and shrink-wraps of armored vehicles for General Dynamics.

Porter-Cable, Jackson TN 04-02 thru 05-03

Sr. Mechanical Designer - Modeled major components for 2 miter saws. Set up all assemblies in Top Down Methodology. Performed tolerance studies and product comparison surveys. Did break down and re-assembly of several product lines.

Baxter Health Group, Tampa FL 4/01-03-02

Sr. Mechanical Designer - Design and detail of components for prototype of the Genesis (Peritoneal) dialysis. Created and prepared Skeleton model using Top Down Methodology for Chicago and Tampa facilities. Assisted in preparing Industrial design fixtures for test scenarios. Designed and modeled several pneumatic based systems for the prototype. Stress analysis utilizing Pro-Mechanica

Maytag, Newton, Des Moines IA 10/00-4/01

Sr. Mechanical Designer - Layout and assembly of the Atlantis phase I and phase II washing machines. Preformed various new design

Changes on several other programs including, Titan and Saturn models.

Whirlpool/Kitchen-Aid, St. Joseph MI 4/00-10/00

Sr. Mechanical Designer - Lead Designer on the Genesis coffee maker. Prepared complex shapes and freeform slope design utilizing extensive surfacing. Prepared the modeling and interior packaging for the project. Assisted techs and engineering with test and performance issues. Was instrumental as a design liaison between Purchasing and Industrial Design.

CDI Engineering Group/GE Appliance, Louisville KY 7/99 - 4/00

Pro-e Instructor - Wrote and taught Pro/Engineer courses in Top Down Methodology and Basic & Advance Pro/Surface for lead GEA engineers and designers. Performed some System Administration duties. Lead designer on Roper stove top program. Modeled stove parts and assembled them into the assembly. Delegated part modeling to lower level designers for detailing.

Thomas and Betts Corp., Clinton Township MI 4/98 - 5-99

Sr. Mechanical Designer - Prepared modeling, details and laid out tolerance study documentation for Daimler-Chrysler BCM and NGC programs.

IDAC Cad Services, Wauwatosa WI 9/97 - 4/98

Performed design, modeling and detailing for Badger Meter. Assembles and detailed thermostat for Johnson Controls. Designed and detailed cookery, handles and knobs for Regal Ware.

Harley Davidson, Wauwatosa WI 8/97 - 1/98

Utilized Pro/E to design and detail aluminum cast wheels and sprockets for the model year 2000 Blue platform motorcycle.

General Dynamics, Muskegon MI 1/97 - 8/97

Part and assembly model creation for installation and interface control documents for the Armored Vehicle Design on the Crusader/ATR military programs.

Eaton Corp., Marshall MI 10/96 - 12/96

Detailing and modeling of assorted oil filter assemblies.

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