Manager Lean Manufacturing

Jesus Trejo

**** ****** ** *******, ** ***** 956-***-**** Email: **********@*******.***

Qualifications Summary

Highly skilled Production Engineer with more than ten years of experience, quality improvements, and processes within the appliances, electronics, automotive manufacturing, communications, food and home improvement industries. Demonstrated ability to supervise production workers, processes and quality standards monitoring. Strong understanding of automotive industry manufacturing processes, lean manufacturing applied techniques, SMT technologies, industrial engineering methodologies, assembly process and line balancing, labor calculations, new products prototype samples.

Proven Expertise

Automotive Manufacturing Processes

Process Engineering & QA Management

Manufacturing Processes Supervision

Mass Manufacturing Operations Control

MTM-MOST Work Measurement Systems

ISO9000-QS9000-TS16949-ISO14000 Standards

Lean Manufacturing / Kaizen / DMAIC & Six Sigma

Cost Controls / Scrap Reduction

ERP, MRP & SAP

Sample Phases & New Products Launching

Professional Work Experience

RSI HOME PRODUCTS (Dallas, TX)

Manufacturer of Kitchen Cabinets and Related Products for the Home Remodeling Industry

Production Supervisor, 02/2017 to Now

Coordination for 2nd shift Wood Mill Cabinet Parts Processing, Production Control and Reporting .

Managed Production, Work Assignment, Quality Issues, Material Flow Operations.

COMMSCOPE TECHNOLOGIES USA (Mission, TX)

Manufacturer of Microwave Antennas, Products and Packaging for the Communications Industry

Production Leader (Coordinator), 02/2016 to 12/2016

Transfer Processes from Mexico to USA, Microwave Antennas Value Line, Production Support, Improvement of Quality, Scrap Reporting and Production Control and Reporting .Line Balancing and Improvements.

Managed Production, Work Assignment, Planning and Control of Operations, Torque Tools Validation.

DIPASA USA (Brownsville, TX)

Manufacturer of Agriculture Products and Packaging for the Food Industry

Maintenance Manager (Facilities and Equipment), 10/2014 to 12/2015

Equipment and Facilities Assessment, Action Plans and Production Support, Improvement Projects .

Managed Maintenance and Facilities Operations, Installation of New Equipment Coordination.

Implemented Preventive Maintenance Programs for both Facilities and Equipment.

Written Procedures for Facilities and Equipment Standard Operations (SOPs).

Actively participated towards the plant SQF Certification, with procedures, records and calibrations.

WOODCRAFTERS HOME PRODUCTS (Weslaco, TX)

Manufacturer of Bathroom Vanity Cabinets for Home Depot on the Furniture Industry

Manufacturing Shift Supervisor (Subassemblies), 10/2012 to 2/2014

Provided manufacturing support for subassembly operations, new product introductions, handling production plans.

Managed materials, machines preparation, 5S, scrap reduction-improvements, safety training, near miss issues. Employee Coaching and Development through training matrix.

Improved Operations for 2nd shift, from 600 cabinet kits per shift to 950 cabinet kits in two months.

LANDIS AND GYR (Lafayette, IN and Mexico Operations)

Full-service custom manufacturer of precision electricity meters for the Energy Management Industry

Manufacturing New Products Introduction-Engineering Changes Coordinator, 4/2008 to 5/2012

Provided engineering excellence for six new product introductions, handling all phases of manufacturing from concept through production launch, achieving successful manufacturing on time runs and deliveries.

Reduced backlog for products BOMs and Routings, from 85 to 10 products in two months, applied DMAIC for improvement projects, Prepared Cost Reduction Projects, reporting annual profits for products.

Improved response time for Engineering Changes and Drawings, from 16 to 4 weeks, Managed Prototype builds, New Parts, Quality test plans, and order fulfillment, helped creation-implementation of Electronic Changes System.

Served as a member of the Manufacturing Engineer Group accountable for developing cost-effective solutions and improvements to manufacturing production issues. Time Studies,Labor Estimations, Line Balancing.

TI AUTOMOTIVE GROUP (Auburn Hills, MI and Mexico Operations)

Tier-1 global manufacturer and supplier of precision HVAC hoses-tubes connections and components

Common Sense-Lean Manufacturing Manager, 7/2002 to 2/2007

Implemented and refined manufacturing processes by applying Continuous Improvement and Lean Manufacturing principles to all areas of production, including trainings on VSM, TPM, 5s and Lean Manufacturing Projects.

Reconfigured several plants layouts, which improved worker efficiency, reduced material waste by 5% monthly and reclaimed several square feet of space, during new product work cell Run At Rate (Balancing)approvals in the plants.

Acted as Engineering Responsible for New Products Manufacturing Lay out-Installation and Books Preparation for Customer Quality Requirements from Flow Charts, PPAP, Work Instructions, Run at Rate Capability Studies.

Upheld quality standards that helped the operation earn Environmental ISO 14001 Certification in 2006.

GSW WIRE HARNESS (Findlay, OH and Mexico Operations)/AMMEX Products (McAllen, TX and Mexico Operations

Provides Custom Wire Harnesses and Connector Assemblies for Toyota and Honda Automotive Industry

Manufacturing Manager-Project Coordinator, 1/1998 to 2/2000

Provided operations transfer support, production equipment installation, quality training, operators certifications, material control and support, orders fulfillment, 5s, kaizen, waste management, handling all project administration issues and solutions, assist plant manager with orders work plan distribution and material issues.

Managed prototype build, material control, quality and specifications, and shipping plans for order fulfillment.

Transferred new products, increasing manufacturing capability to double from 120 to 280 people, 2 shifts.

Project Engineer-Project Manager for AM-MEX Shelter Operations, 9/1996 to 1/1998

Provided Engineering Work Measurement-Time Studies Validation, MOST-MTM applications for Standards. Project administration issues and solutions, assist plant manager with orders work plan distribution and material issues.

ZENITH ELECTRONICS-now LG ELECTRONICS (Glenview, IL and Mexico Operations )

Provides Television and Satellite Cable products for the Consumer Electronics Industry

Prototype Engineering Superintendent, 5/1989 to 9/1996

Handled all prototype sample build and approvals for color TV modules and sets. Plant coordination for environmental issues, packaging specifications and new product information control, materials warehouse and inventory, sample shipments. Time Studies, Labor Estimations, Line Balancing, BOM Structuring, ECOs,.

TRW VEHICLE SEATBELTS (Romeo, MI and Mexico Operations)

Provides Vehicle Restraint Systems for Ford, GM for the Automotive Industry

Manufacturing Engineering Supervisor, 4/1988 to 5/1989

Handled all prototype sample build and approvals for Seat Belt Systems, ISIR/PPAP sample phases coordination, master drawing file management, new equipment approvals, packaging specs and labels management, engineering changes coordination, quality testing requirements coordination. Sample Planning and Order Completion .

Education

BS in Chemical Industrial Engineering (Food Technology), 7/1984 Universidad Autonoma de Tamaulipas (Reynosa)

MBA in General Administration Sciences, 6/2008 Von Humboldt-Miguel Aleman Universidad (Reynosa)

Several Courses and Seminars: Mid-Level Management, Environmental ISO14000 Overview and Implementation, Monday Morning Leadership, Sense of Urgency-360 Leader, MOST (Work Measurement Systems), Line Balancing and Time Studies, Standards Development, SPC, FMEA, ISIR, PPAP Procedures, Pull Systems and Kanban, Kaizen and PDCA techniques, Lean Manufacturing on SMED, TPM, 5s, VSM and Green Belt Six Sigma Projects applying DMAIC methodology, Safety and Ergonomics, Practical Problem Solving using 8D, Fishbone diagram, Root-Cause Analysis, Environmental Chemical Classification and Waste Disposal, MSDS management..

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