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Project Power Plant

Location:
Indonesia
Posted:
December 25, 2017

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Resume:

Resume of:

Muhamad Ivan Kardina B.Eng

Personal Data

Date of Birth : Padang, April 6th 1978

E-mail : ********@*****.***; ********@*****.*** or ********@*****.***

Nationality : Indonesian

Passport No : A 9560972

Residence : Tiban Regency Block D2

Sekupang, Batam Island– Indonesia - Postal code: 29425

Phone : +62-813******** (INDONESIA)

Educational Background

University Degree : Department of Mechanical Engineering (Bachelor of Engineering)

Sub Department Energy Conversion

Andalas Government University of Padang, West Sumatra - Indonesia

Summary of Experience

Solid experience in Piping, Structural & Mechanical Construction of;

Nuclear Module, Oil & Gas Industries (Onshore & Offshore) in the field of Welding Inspection, Paintings & Insulations, Quality Control, Engineering and Design, Fabrication, Testing, Maintenance, Preservation, Pre-commissioning. Well familiar in the preparation of Planning & Scheduling, Technical Reports, Estimate quantities man-hours, Progress reports, Equipment Testing Procedures & application, Punch-list, & Documentations. Capable of Management, Co-ordination, Supervision, and doing physical work or other duties the Company may require.

Professional Training & Course

ASME NQA-1 / ANSI N45.2.6 level II

AP-1000 nuclear sub-module training ITM460, 540, 561

Westinghouse active passive nuclear reactor

Nuclear Training in Yokohama Japan certified nuclear inspection level II (nuclear technical level II)

API 510 Pressure Vessel Inspector (Cert No. 48822 exp. 31 July 2019)- July 2016

API 570 Piping Inspector (Cert No. 41471 exp. 31 July 2017)- July 2017

CWSIP 3.1 Welding Inspector Course (Cert No. 52570 exp. 2 Jan 2021) - January 2016.

BOSIET & TSbB OPITO training(Cert No. 93925707110611007) – October 2016

ASNT level II of MT (Cert No. NDT/MT/11Sep-001 exp. 22 Sep 2021) - September 2016.

ASNT level II of PT (Cert No. NDT/PT/11Sep-001 exp. 22 Sep 2021) - September 2016.

ASNT level II of Ultrasonic Testing (Cert No. UT-PP-1096 exp. 21 Dec 2021) - January 2016.

ASNT level II of RI (Cert No. RI 08006 exp. 14 July 2018). – July 2013.

IRCA lead Auditor ISO 9001 : 2015 Neville Clarke Indonesia – April 2017

Welding Inspector course - Iqbal M.Yos Foundation, Batam in cooperation with MIGAS, APITINDO and DISNAKER – (Cert No. 182/WI-IX/III/2007) June 2006.

TOEIC Preparation Course, held by English Test Center, TOEIC SCORE: 715 Points.

Vocational Education Development Center.

First Aid, Search and Rescue Training by Indonesian Red Cross Society–National Search & Rescue Indonesian National Board.

Metallurgy Training (Heat Treatment, Tensile test, Impact Test, Jominy Test, Metallographic, Hardness Test and Non Destructive Testing) held by Faculty of Engineering Andalas University, West Sumatra.

Workshop Production Training; Bench Work, Milling, Shaping, Lathe, Arc Welding Polytechnic of Engineering Andalas University.

Software Expertise

-Microsoft Office Application (Ms Excel, Ms Word)

-AUTOCAD Software

-Microsoft Project

-Web Design, Internet Applications

Detailed Professional Experience

1.CB & I / Westinghouse Electrical Company (WECTEC Nuclear Division)

Period : June 2014 – June 2016

Position : Source Surveillance Inspector L-II (AP1000 PRESSURIZED WATER REACTOR)

@Toshiba Corp NEEMD (Nuclear energy equipment Manufacturing Division)

Project :

AP1000 Module Management Project for Vogtle 4 & VC Summer 3

Yokohama, Japan

Duties and Responsibilities (Source Surveillance Inspector L-II)

Supervisory function and working with or monitoring vendors and suppliers a cross Japan

Maintaining inspection files Reviewing and approving supplier final inspection document packages

Capturing unsatisfactory condition and creating notice of unsatisfactory (NOUC)

Inspection of materials and process for construction of Nuclear power generation stations (Weld inspection, material verification and NQA-1 compliances

Perform quality control observation work performance verification and hold points as per documents

Verify installation and function of safety related parts

Doing whole aspect of inspection to include visual inspection, dimensional measurements and multiple NDE discipline

Perform mechanical receipt inspection and parts verification per engineering drawings, inspect welds assemblies, drives quality and configure management

Recognize a subject matter expert (SME) for multiple inspection systems and methods

Participating in the review of supplier proposal information and pre-award meeting, when requested by PPM

Review supplier inspection and test plan (ITP)

Participating in supplier kick off meetings and other project meetings

Scheduling and chairing pre-inspection meetings

Coordinating inspection activity with owners

Documenting inspection and distributing in accordance with project communication protocol

Assisting engineering in resolving inspection issues including nonconformance reports

Interfacing with project expeditor and providing status updates

Involving in CGD commercial grade dedications by verifying their acceptability through analyses by the purchaser or third-party dedicating entity

Initiating supplier file closure evaluation form for all orders that require source inspection

Representing WECTEC providing source surveillance of fabrications of structural modules for 2 AP-1000 nuclear reactors being built in south eastern USA in accordance with AWS, ASME Sec III, NQA-1 and 10 CFR part 50 and 10 CFR-21

2.Saudi Aramco Overseas

Period : November 2013 – June 2014

Position : SAPID–Saudi Aramco Project Inspection Department

Structure mechanical piping/NDT inspector

Project :

Fabrication of top side tie in platform

HASBAH & ARABIYAH TP Al Wasit Project

At Saipem Indonesia Karimun Branch

Duties and Responsibilities (SAPID–Saudi Aramco Project Inspection Department)

Identify and eliminate the cause of potential non-conformities to prevent their occurrence

Timely review of: Design, Schedule, Technical queries, Quality procedures, Vendor Inspection & Test Plans, and ensuring that the correct SATIPs/SAICs are used

Identify and initiate process improvement measures

Share previous Projects Lessons Learned with Vendors and Contractors

Conduct planned technical focused quality assessment of special processes, in addition to the scheduled assessment by Contractor and Inspection Department Assessment Group

Measure the total Project Quality Performance through monthly scheduled PQI evaluation of the Project Quality Performance Indices

Implement a strategy for monitoring and surveillance through early detection and prevention of nonconformities

Implementation of the Project Quality Plan

Participate in the Construction Kickoff Meeting

Participate in the regular scheduled quality meetings

Participate/Monitor monthly PQI reporting

Arrange/coordinate Company inspection activities, and ensure that adequate resources are available to meet the inspection and testing requirements

Verify QA/QC personnel’s qualification, and the level of coverage from the contractor side

Provide Technical support to the PQM & Project Management

Assist in planning and scheduling inspection coverage for the WASIT Gas program

Resolve inspection related problems both at the construction site and suppliers manufacturing facilities

Review contractor quality plans for construction work phase

Review contractors’ quality assurance/quality control system to insure that proper SATIPs are used for each task

Monitor/review the quality of E-log entries, and responses to these entries

Promote and build awareness of the project quality requirements

Arrange for focused assessments of specific work elements to ensure that the project quality activities and processes are effective

Track and maintain quality records related to the project

Perform other inspection related duties as directed by the PQM

Implementation of the Project Quality Plan

Participate in the pre-construction meeting

Review the contractor quality plan, quality procedures, and selected SATIPs

Verify the QA/QC personnel qualifications and the level of coverage from the contractor side

Provide Technical support to the PQM & Project Management

Coordinate inspection coverage at Group level

Perform continuous quality monitoring on all construction activities, and arrange for special assessment sessions on various quality control aspects of the project

Arrange and coordinate the company inspection activities and ensure that adequate resources are available to meet the inspection and testing requirements

Monitor/review the quality of E-log entries, and responses to these entries

Maintain the E-log book and highlight potential and actual violations to SAPMT

Prepare NCR for review by supervisor, and issuance by SAPMT

Promote and build awareness of the project quality requirements

Arrange for focused assessments of specific work elements to ensure that the project quality activities and processes are effective

Issue Job Clearance Cards

Complete monthly PQI with SAPMT and contractor

Track and maintain quality records related to the project

Perform other inspection related duties as directed by the Inspection Supervisor/PQM

Perform Inspection and witness test of various materials and equipment at manufacturing facilities and the construction site to verify compliance with Company Standards and Project Specifications

Perform material and equipment’s receiving inspections at the construction site to ensure that materials are within tolerance,grade and quality specified, and that they are properly stored without any damage

Monitor contractors’ inspectors and quality system to ensure adequate performance and compliance with Company Quality requirements

Prepare Inspection and surveillance reports

Assist in the review of Project Drawing and Specifications for compliance with Company and International Standards

Assist in the review of contractor quality plans and procedures

Promote and build awareness of the project quality requirements

Perform focused assessments of specific work elements to ensure that the project quality activities and processes are effective

Participate in the mechanical acceptance activities per the guidelines of GI-2.710

Track and maintain quality records related to the project

Perform other inspection related duties as directed by the Inspection Supervisor/PQM

3.Conoco Phillips (Grissik) Ltd Indonesia

Period : April 2012 – November 2013

Position : Senior QA/QC NDT Resident Inspector-Expeditor

(Pressure vessels/Multidiscipline)

Project :

Fabrication of pig launcher & pig receiver LTRO Project

(PT. Grand Kartech Indonesia)

LTRO Project (Glycol Packages Fabrication at PT. Sanggar Sarana Baja Yard)

11 pressure vessels, 2 level of skid with burner management panel & complete EI equipment. Fabrication of glycol contactor, gas exchanger, lean/rich exchanger, particulate filter, carbon filter, glycol flash drum, accumulator, glycol reboiler

Fabrication of Condensate Storage Tank with volume capacity 1500 gallons

(LTRO site - rawa station gas plant, South Sumatra )

Continue on rawa station site plant COPI south sumatra

Duties and Responsibilities (Senior QA/QC NDT Resident Inspector/Expeditor)

Should familiar & understand requirement of project specification

Carry on inspection activities based on ITP

Able & understand both to read both drawing & welding map

Ensure only correct material being used on the project

Study the project drawings and Preparing M.T.O (Material take off for the Project) Steel structure material (pipes, plates, beams sections, angels), piping material (flanges, elbows, valves, tees,)

Preparing material request for quotation to purchase the material with right quantity, right quality at right time according to Project specifications, standards &Codes such as (API, ASTM, ASME, BS, DIN, DNV)

Co-ordinate between the procurement and material departments and operation team

Receiving and inspection the material against the bill of lading, packing list and the

Purchase order and specification and prepare the inspection report Making Over, Short & Damage Reports (O, S & D) And the Non Conformance Report (NCR) for any deviation

Check the certificates for the received material (Mechanical & Chemical analysis) to be assure that the material is in full compliance with the required specification

Material handling and storage in the proper way according to the company procedure

Preparing Material Status and Shortage list to expedite this Shortage to avoid any delay of project Planned Schedule

Issuing the Material to the fabrication site according to Drawing and fabrication schedule

Checking Material Traceability Report

Coordinating with QC dimensional on Fabrication side.

Coordinating with fitter & welding foreman

Performing welder test for the ongoing activity on the projects

Witness WPS making, test sampling for destructive test; tensile, strength, charpy impact

Witness sampling for HIC and SIC for hydrogen and sulfur cracking

Witness PMI (positive material identification) for stainless material

Ensure correct WPS being utilized to produce production welding, should have WPS /PQR in hand inclusive with WPS register

Ensure only qualified welder/welding operator producing production weld should have up date welder register

Ensure all NDT technicians are qualified to requirement of project specification to carry out NDT method such as RT, UT MT/PT, should have approved NDT list technician in hand

Ensure correct welding consumable being utilized for production weld, ensure all consumable been issued to welders is properly baking as procedure. Need to verify welding storage

Carry out fit up inspection maintain the fit up report that have been sign by QC and Client need to be submitted to QC documentation

Coordinating with dimensional controller to ensure dimension, straightness, orientation, leveling is within range of tolerances as specify with project specification

After visual meet the acceptable procedure, request for NDT as per weld maps NDT requirement (100% percentage) and follow up the NDT result and updated the result.

Coordinating with NDT coordinator/ NDt sub con for NDT issues.

UT Procedure preparation and report writing with conformance of the applicable code and specification.

Thickness Measurement and Lamination Detection using A-Scan equipment and Resonance Digital equipment.

Flaw Detection for all configurations: butt welds and TKY connections using CRT and LCD Digital equipment

MPI Procedure preparation and report writing with conformance of the applicable code and specification.

Test performance for Magnetic particles.

VT Procedure preparation and report writing with conformance of the applicable code and specification.

Capable to use all the visual testing tools such as HI-LO gauge, fillet gauge, Cambridge universal weld gauge

QC inspector should know the status NDT clearances, progress

To update the QC status (should have the control system/tracking)

Follow up on weld repair joints till completed

Coordinating with QC documentation for the status of NDT clearance prior to release it to next activities

After completed NDT, Inspection release to be issued for next activities such as release for painting, release for PWHT.

At the final stages ensure all inspection records for items that been completed fabricated have their trace ability records, coordinating with Qc document, those records to be compiled for final MDR inclusive site or field welds records.

Monitoring E&I installation cable tray routing, electrical termination and lay out arrangement

Monitoring loop check, continuity check, megger test and functional test

Expediting the whole aspect of the projects

4.Worley Parsons/Fortescue Metal Group Ltd

Period : November 2011 – January 2012

Position : Structure mechanical piping ndt inspector

Project :

FMG4 T155 Mtpa Port Expansion

Clients: Pilbara Infrastructure project Pty Ltd

5.SWIBER OFFSHORE CONSTRUCTION

Period : September- November 2011

Position : Structure mechanical piping ndt inspector (OFFSHORE/Pipeline)

Project :

Wortel Field Development Projects with 2 Jackets, Topside module, 10 KM Pipeline, Offshore Sampang Madura, East Java

Clients: SANTOS(Sampang)

6.PT. KAEFER part of KAEFER GROUP

Period : June 2011

Position : QA/QC Inspector Painting & Insulations (OFFSHORE/Hook Up Commissioning)

Project :

Platong Gas II with 3 modules (LQ, Utility & CPP), Offshore Thailand

Clients: Chevron

7.ATWOOD OCEANICS

Period : January 2009 – January 2011

Position : Senior QA/QC ndt Resident Inspector/Owner Representative

Structure mechanical piping inspector

(Hull/Pontoon,Column,Spools Fabrication)

Project :

Atwood Osprey Semi Submersible Oil Rig at PT. KSS, Teluk Paku, Karimun Island.

Atwood Condor Semi Submersible Oil Rig at PT. KSS, Teluk Paku, Karimun Island.

Clients: Chevron

8.PT. DCU BATAM ( Main contractor Saipem Indonesia)

Period : October 2008 – December 2008

Position : Structure mechanical piping inspector

Project :

Fendering System modification work S45 for SAIPEM INDONESIA at PT. SINTAI SHIPYARD, Batam Island.

Clients: Conoco Phillips

9.NORCE OFFSHORE CONSTRUCTION

Period : June 2008 – October 2008

Position : Structure mechanical piping inspector Project :

Derick Layer Barge ‘Ocean Endeavour’ at TWC Bintan, Bukit Kijang, Bintan Islands

10.PT. Nippon Steel Offshore Service. (NSB)

Period : September 2006 – June 2008

Position : Mechanical Pre commissioning (Production Control Piping/Structural)

Project : Well HeadPlatform;WHP-C,WHP-DJacket&Deck North Belut – Batam, Indonesia

Clients : Conoco Phillips Indonesia.

Project : Well Head Platform; SWP-F Jacket & Deck Pechiko 5 – Batam, Indonesia

Clients : Total E&P Indonesie

Project : Sisi Nubi Well Head Platform MWPN1, MWPN2, MWPS – Batam, Indonesia

Clients : Total E&P Indonesie.

Duties and Responsibilities (Mechanical Pre commissioning/ Leak / Hydrotest Coordinator)

Site Coordinator as well as engineering representative on Low Pressure Leak test

Review test block drawing, P & ID, Isometric Drawing prepare the minimum condition achieve to conduct bolt tightening for low pressure leak test.

Assist client inspector on Low Pressure Leak test preparations.

Witness Low Pressure Leak Test and make sure all parameters to be follow

Safe guarding the Low Pressure Leak Test/N2 He High Pressure Test.

Monitoring HVAC unit & ducting installations

Assist client inspector on mechanical inspections

Monitoring mechanical preservations

Assist client for commissioning crane pedestal base on site acceptance test (SAT)

Check mechanical equipment installations;

Monitoring erection of all vessel

Monitoring pumps installations and the alignment setting

Incorporate revised Structural drawings and reflect to as-builts.

Establish and carry out Structural work revisions with man-hour estimate supported by technical query and documentation.

Supervise and check works of Structural Draftsmen & provide sketches and layouts for detailed Construction drawing.

Endorse weekly Productivity status of Structural activities to Planning & Scheduling

Grout Packer testing on Jacket Structure inflation line.

Pressure test on tubing for inflation line. Commissioning on flooding line system on jacket structure.

Punch list item clear on jacket & deck structure.

Test Package making for Hydro test and Low Pressure Leak Test and Ne/He High Pressure test

Progress tracking & Data Input on Jacket & Deck Structural department. Man hours tracking, Efficiency, Scheduling and Progress, Forecasting Analysis

Jacket & Deck Structural Inspection on Jacket & Deck fabrications witness, inspection during Material Cutting, Assembly, Fabrication, Erection and installations.

Material calculations and feedback on non conformance and delays on production /fabrications

5. PT. GLOBAL INDUSTRIES ASIA PACIFIC

Period : December 2005 – June 2006

Position : Structure mechanical piping inspector (OFFSHORE/Pipeline)

Project : Riser Installment and Pipeline Replacement Project – Mumbai High North, India

Clients : ONGC India

CODES / STANDARD FAMILIRIZATION

1. ASME NQA-1 for Nuclear Reactor Fabrications facility

2. ANSI N45.2.6 level II Qualification of Inspection & test personal for nuclear power plants

3. AP-1000 nuclear sub-module training ITM460, 540, 561 Westinghouse active passive nuclear reactor

4. NRC 10 CFR part 50 (Nuclear Power Plant, domestic licensing of production an utilization facilities)

5. NRC 10 CFR part 21 (Nuclear Power Plant, reporting of defects and non conformance)

6. AWS D 1.1

7. ABS Rules

8. ASNTC level 2 (MT, PT, UT, RI)

9. Destructive Testing (Practice / Theory)

10. API RP2A

11 API 1104

12. ASME VIII

13. ASME IX

14. ASME B 31.3

15. API 650

16. QMS ISO 9000 and Management of Welding

17. API 570

18. API 571

19. API 510

20. API 572

21. API 581

22. ASME V

23. Paintings & Insulation

REFERENCES :

Name Position Phone/Email Address

References available on request

Muhammad Ivan



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