Plant manager

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Curriculum Vita

Personal Data

Name Ayman Abdelmoneam Twfeek

DATE of BIRTH: 24 / 03 / 1972

PLACE OF BIRTH: Cairo, Egypt

PROFESSION: Mechanical Engineer

NATIONALITY: Egyptian

RELIGION: Moslem

MARITAL STATUS: Marriage

MILITARY SERVICE: Fully Exempted

No. OF ID CARD: 272***********

No. OF PASSPORT: 228120

No. OF DRIVE LICENSE: 445463

HOME TELEPHONE No 002 02 33904767

MOBILE No: 002-****-*** 111 3

EMAIL ADDRESS: ****************@*****.***

Address: 407A at 16A Street Villa no 1HadaeakElahram /Giza/EGYPTE Education

University: Hellwan University

Major: B.Sc. of Mechanical Engineering

Grade: Good 74 %

Graduation Project: Thermodynamic new impeller design performance Project Grade: Excellent.

Year: 1997

Career Related Working Experience

Year Company Position “Title”

2014- till now Doehler company German Co Operation & project manager 2013- 2014 Cocacola Egypt-Assuit factory Factory manager 2009- 2013 Juhayna food industrial / Egyption Co Operation Manager 2004- 2009 SIG Combibloc obeikan in UAE / German Co Projects installation & Site Manager 1999- 2004 Caterpillar company in Egypt (Mantrac) / American Co

Field service engineer &Senior

Mechnical troubelshooter Engineer

1997-1999 Santa fee international Drilling Company / American Co

Maintenance Engineer

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Professional Summary

I am working for more than 15 years in FMCG field (Maintenance, production and Project) in different Multinational companies in Egypt & Gulf area and visit many countries during my work and deal with different nationalities and now working Operations Manager who manages distributions systems and ensures the efficiency of operations. Adept at making quick decisions in a busy environments to maintain productivity. Specialize in setting production & maintenance objectives managing staff and resolving issues.

- Working in different projects as continuous improvement to achieve high performance

- Handling budget for OPEX and CAPEX projects.

- Leads LEAN and 5S and 6 Sigma in all factory according to stander

- Support other departments ( Quality, Supply chain,Logistic, Planning Sales Working & Training in many places for many projects in Middle East and Eurpe Egypt,Kuwait, Oman,KSA, Libya, Sudan,UAE, South Africa Italia, German, USA, Rossia, Danemark, Tailand,

Doehler Egypt for Natural Food &Beverage ingredients German Company Operation and project Manger

Follow up operation in old factory& build up new factory area 55,000 square meter and start install and commission equipment’s Working operation manager report to general manager Responsible for the manufacturing site and new factory project including safety, health & enviromental protection, utilities and resource utilization

Core responsibilities

Drive Sustainability

Drive operations strategy,Develops and executes

Drive operations excellence

Dive peple mangemant

Drive key projects

Decision- making authority

With Doehler I visit a lot of Doehler factories in Europe area to get DOehler standerd and start apply it in new Egypt factory

- Increased plant output by 20% through upgrading production capacities

- Ensures save and enviromentally resposible enviroment

- Re- designed and modified 2 production lines to improve efficiency as well as product quality

- Generates reports, analyzes data and initiates recommendations for improving equipment efficiency and solving maintenance-related problems

- Set the new project layout, P&ID and planned the Capex spending

- Follow up on project status and share raised issues/changes with all relevant parties (CEO, Finance, Procurement and Engineering).

- Install and comission MV transformers 6 MVA and switch gears including MCC rooms 3

- Install and commission all factory utilites ( boilers,Compressors, Water treatment,Fire

- Refregeration plant supplied by GEA company

- Cold store +5 C area 10,0002m

- Frozen store -18 C area 3,5002m

- Negotiated 3 turnkey contracts for new production lines mention below

- Fruit receiving line ( Guava, Mango, Strwberry ) capacity 7 ton/h

- Tomato receiving and concentrate line Capacity 20 ton/h

- Orange line ( orange pulp, concentrate,oil, flavers ) Capacity 400 ton/day

- Handling flaver and emultion lines (Machines,planing, production

- Compound mix and sterilization line

Coca-Cola company-Assuit factory

Factory Manager

- Improved profit performance through reducing operational costs

- Increased plant output by 15% while increasing resource utilization

- Acquired the ISO 22000 certification

- Acquired the FSSC 22000 certification

- Acquired the ISO 14001 certification

- Acquired the OHSAS 18001 certification

- Decreased the facility waste significantly

- Tripled scrap sales income

Al DawleyaFor Modern Food Industries Co. Juhayna Group Operation Manager

Factory equipment and responsibilities

- 5 Pasteurizers station ( GEA, Wild Indag )

- 6 Filling lines Combibloc 4 lines 200ml and 2 lines one liter Carton packages)

- 1 Bottles Filling line Krones hot fill 250 ml, 500 ml

- Complete process stations (sugar, concentrate, additives,)

- RO Water treatment station 4000m3/day

- Ammonia refrigerant Cooling Station cover Factory AC and Process cooling, Ice water

- Steam generation station ( 2 Cochran boilers 9 Ton/hour)

- High pressure air compressors ( 2 Atlas Copco compressors)

- Biology Waste water treatment station

- 4 High voltage transformer each one 2 mega watt

- Firefighting network and alarm system including heat and smock detectors

Managing the engineering to ensure maximum operating efficiency and to achieve daily production rate and achieve productivity objectives.

Responsible for managing engineering team to ensure maximum operating efficiency and effective capital project execution according to the Time Plan.

Responsible for the development of the factory and Project improvements.

Work within a team as the main coordinator in the implementation.

Creating; updating; Leading and implementing 3 years manufacturing strategies plans including capacity analysis.

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Manage and undertake on-site inspections of the trade team works and sub-contractors jobs.

Lead Cost Reduction Project within the Organization to ensure its effectiveness and implementation.

Lead, motivate and develop Engineering team including technical training to develop full integration of engineering support to production lines.

To assist in managing staff in relation to performance, financial management and quality assurance. Ensuring that corporate frameworks which allow for effective monitoring are followed.

Manage and undertake site inspection of work in progress and completed repairs and void works during project execution and Improvements projects.

Prepare and manage engineering and project budgets insuring effective management of external contractors, permits to work health and safety during Project execution.

Running the operation Facility and acting as “Deputy Factory Manager”.

Planning, organizing, financial, budgeting and decision-making to ensure projects execution on time.

Prepare and manage engineering and project budgets insuring effective management of external contractors, permits to work health and safety.

Sourcing New Equipment’s/Materials for the Plant from Different Suppliers.

Sourcing Different Subcontractors according to business needs.

Discuss with subcontractors different quotes submitted after studying their offers.

Select the subcontractor which matches our specs and our Standards according to our requirements within the time frame assigned for each project.

Work closely with the Purchasing team to ensure project execution time plan and according to contracts assigned with each subcontractor for each project.

Regular Visit for approved suppliers/Subcontractors to reinforce the Business relations and improve the supplier quality and improve logistics issues according to our standard

Creating Master Data Collect for SAP system for the Whole Plant.

Create SAP equipment’s preventive maintenance strategies.

Monthly implementing Plant Preventive maintenance plans Through SAP system.

Follow up Fire Fighting construction work with Subcontractors.

Responsible for healthy and safety department in factory almost zero accident in 2012 year.

Responsible for Environment department in factory.

Get OHSAS 18001 for health and safety also ISO 14001 for Environmental certificates .

Follow up Hygiene instruction according to ISO 22000,Food safety system certification. SIG CombiblocObeikanDubai Airport Free Zone, U.A.E German Co Installation Site Manager

Installation (Mech-,Elect-,PLC) /Commissioning of Combibloc carton filling lines.

Service and overhauling for filling lines in customer site (1st,2end, 3edgeneration Machines) 5

Creates and executes project work plans and revises as appropriate to meet changing needs and requirements of the customer.

Identifies Project resources needed and assigns individual responsibilities.

Manages day-to-day operational aspects of a project and scope.

Prepares for engagement reviews and quality assurance procedures in customer site.

Ensures project documents are complete, current, and stored appropriately.

Minimizes our exposure and risk on project.

Follow up Projects Time Line to Achieve Targets.

Generating the technical reports as and when required by the Board.

Follow up Mechanical construction work with Subcontractors.

Perform FAT (Factory acceptance test) at supplier’s factories before shipping in German.

Perform SAT (Site acceptance test) after installations and assembly of production lines.

Production sterile test in customer site then production supervision tell customer satisfied. company in Egypt (Mantrac) / American Co

Field service engineer &Senior Mechnical troubelshooter Engineer

Maintenance and overhauling and troubleshooting for Diesel and Gas engines.

Maintenance and overhauling and troubleshooting for all earthmoving machines

Full familiars for all earthmoving powertrain system.

Full familiars with hydraulic and pneumatic systems.

Diagnosis for MUI& HUI&EUI (Mechanical &hydraulic &electrical unit injector)

Overhauling for earthmoving machines undercarriage.

Ensuring compliance with national and international standards.

Setting up and maintaining controls and documentation.

Supervising technical staff in carrying out tests and checks.

Source out suppliers for press tools, hand tools and other electrical and mechanical parts. Working in many places

- Egypt All Egypt cities

- Russia Caterpillar company (unitrac)

- America Caterpillar Training Centre

Santa Fee international Drilling Company / AmericanCo Maintenance Engineer”

Service and Maintenance of offshore Rig equipment’s

Producing Mechanical parts on different machines Lath& all manual work shop machines.

Responsible for water treatment station .

Responsible for 4 electrical diesel generators.

Responsible for top drive and rig floor and rotating drum.

Application training for Engineers and technicians. 6

Training Courses

1. Electrical power station (steam generation) in Cairo, Egypt. 2. Training for workshop machines (turning, milling, shaping,) 3. Maintenance & Service Training for Caterpillar Engine in Ameryia Alexandria. 4. Visiting Amirica for service and maintenance training for 2 months. 5. Maintenance & Service Training for Combibloc Aseptic Filling Machine in Thailand. 6. Maintenance & Service Training For (Down Stream (Meurer M/C). In German. 7. Maintenance & Operation Training For (Domino (300S, 300SE) Printers)in KSA. 8. Training for Basic of PLC Technology Semantics S7 “ BPT- S7 “ in German. 9. Training for Krones PET filling line in German. 10. Training for Automation Proliet Scada system in Egypt. 11. SAP Training for development Plant Maintenance module. 12. OHSAS 18001 health and safety & ISO 14001 for Environmental Training (TUV). 13. Training as internal Lead Auditor (Q.A.) From TUV. 14. Situation leadership II ” training in Egypt.

15. ISO 22000 internal auditor in Egypt.

Individual Skills

Strong analytical skills /self motivated / Planning and Organizing / Strong written & verbal communication skills/ Finance and budgeting/ Making decisions/ Negotiating and networking/ Leadership and teamwork/ Customer service and relations/Customer Focus. Computer Skills

Operating Systems:

Windows 2000 professional, Windows 7 and windows XP.

Software:

Microsoft office 2007, AutoCAD 2010, Mechanical desk top, Maintenance Planning using “SAP” and Spare Parts inventory Management Using “SAP System .

Languages

Arabic: Mother tongue

English: Fluent

All original Certificates will be introduced during the interview or upon your request.

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