Materials Engineer

Abel Rosato Junior

****************@*******.*** / 305-***-****

PROFESSIONAL SUMMARY

Materials Engineer, MBA, Master Degree, Failure Analysis, Flammability, Aircraft Certification, Automotive and Aerospace Painting, Metallic and Composite Materials and Processes Selection, Aircraft Armour Development, Manufactures and Customer Support, Welding, Corrosion Trainer, Research and Development, Fasteners Selection and Technical Proposes.

EMPLOYMENT HISTORY

GKN Aerospace – Friction Stir Welding ME Set/2016 – Materials and Process Engineer

- Responsible for Friction Stir Welding Process Development and Implementation

- Analysis of Purchasing Contracts

- Technical interface among suppliers, GKN and Research Institutes, such as University of South Carolina (USC) and Edison Welding Institute (EWI).

- Manufacturing Technical Support of Boeing FSWelded components.

- Personal Training and Process Procedure elaboration and issuing.

- Responsible for Anodizing Process and Control.

Triumph Aerospace – Vought Division – Materials & Process Jul/2016 to Set/2016 Materials and Processes Selection and Design Approvals.

- Responsible for Bombardier drawings approvals

- Analysis and approvals of Request For Alternative from Triumph Suppliers NSL Aerospace Sealants – MRB / Technical Representative Mar/2015 to Jul/2016 Florida and Brazil Region.

Introducing New products, Lab. Approvals, Certification and Technical Support.

- Search for new aerospace markets in Florida and Brazil regions.

- Responsible for all steps of NSL products production, since development, Quality Control and Customer Support.

3Chem Aerospace Coating – Technical Representative Mar/2015 to Set/2015 Miami – FL - USA

New products presentation, Lab Tests, Technical Support.

- Approval of new sealant in Embraer Aerospace.

Embraer Aerospace – Senior Development Engineer Jan/2000 to Fev/2015 Brazil

Responsible for Materials Selection, MRB, Failure Analysis and Aircraft Certification.

- Responsible for Armour Development of Super Tucano Aircraft.

- Several Technical Reports of Failures Analysis (Prototypes on fatigue Test and from Customer).

- Responsible for Materials and Processes Directives of Business and Civilian Aircrafts.

- 15 years of experience in MRB activities of Aerospace Materials and Components.

- Responsible for Manufacturing Support (Non Conformity Reports and Alternative Materials),

- Responsible for Customer Support of all Embraer Aircraft and Structural Components.

- Quality Auditions (First Article Inspection) of several Embraer Suppliers.

- Knowledge of Nadcap requirements for Quality Control of Aerospace components.

- Responsible as MRB Engineer for specify NDT techniques (Liquid Penetrant, ultrasonic, radiographic of welding joints and Eddy current) and approve / accept these reports.

- 10 years of experience as Designated Engineering Representative (DER) of Brazilian Certification Agency (ANAC),

- Responsible for interior certification (flammability) of Lineage 1000 (Executive version of Embraer 190 civilian aircraft), 190PR (Executive version of Embraer 190 civilian aircraft for Brazilian Air Force) and 145 AEW India (Military version from Embraer 145 civilian aircraft), according to FAR 25 requirements

- Designated Engineering Certification (DER) and engineer witness of Brazilian Airworthiness Certification Agency (ANAC) for Flammability Tests of FAR 25.851, FAR25.853, FAR25.854, FAR25.855, FAR25.856, FAR25.858, FAR25.859, FAR25.863, FAR25.865 and FAR25.869.

- Materials Engineer Responsible for Design Support of Certification of Business and Civilian Aircrafts (FAR 23 and FAR 25).

- Responsible for materials certification (including flammability) of Super Tucano for US Air Force USAF).

- Responsible for Design Engineering support to military aircrafts modernization, such as F5-BR (Northrop F5 for Brazilian Air Force), A1M (Alenia Embraer AMX for Brazilian Air Force), A4 (Boeing Skyhawk for Brazilian Navy) and Embraer 145 for Brazilian Air Force and for some civilian airlines.

- Internal Trainer of Corrosion Protection Methodologies for Manufacturing and Design.

- Expert of corrosion protection methods, such as chemical conversion (Alodine), Anodizing (Chromic acid, Sulfuric acid and Phosphoric acid) and electroplating methods

(metal deposition).

- Experienced in Transparency and Windshield manufacturer support (Non conformity) and customer support of Embraer Aircrafts.

- Strong background of Fasteners, Metallic and Composite Materials, Processes and Welding (TIG, spot weld and FSW).

- Expert in aerospace painting process (Polyurethane and Epoxy Painting methods).

- Used to lab environment (Tensile Machines, metallographic equipments, Scanning Electronic Microscope – SEM, Differential Scanning Calometry-DSC and optical microscopes).

General Motors – Product Engineer Jan/91 to Dez/99 Brazil

Responsible for Failure Analysis, Automotive Testing, Materials and Processes Support

- Materials Characterization by Instrumental Analysis (FT-IR).

- Responsible for NDT (penetrant liquid and ultra sonic and Eddy current) testing in failured automotive components.

- Several Technical Reports of Failures Analysis (Vehicle Prototypes).

- Validation of body in white welding (fusion and spot) for new programs

- Engineering Support of Cruz Alta Proving Ground.

- Nadcap knowledge for Quality assurance of automotive and aerospace components.

- Responsible for ISO 9000 / 9001 implementation.

- Quality Auditions in several General Motors Suppliers (Wheels, Steel products, etc).

- Materials and Processes Production Experiences in assembly line.

- Painting support and Development of new products.

- Expert of automotive painting systems and corrosion protection methodologies, such as phosphating, primer, electron painting (ELPO), electroplating (Zn-Ni, Hot Dip Zinc, etc) and Polyurethane painting.

- Customer and Manufacturing Support of all General Motors Products.

- Receiving testing (mechanical and chemical) for automotive parts and components.

EDUCATION

- Master of Science on Mechanical and Aeronautical Engineering – ITA (2003),

(Brazil – Sao Paulo – Sao Jose dos Campos)

- Master in Business Administration (MBA) – FGV (1999),

(Brazil – Sao Paulo – Sao Jose dos Campos)

- Barchelor in Materials Engineering by UFSCar (1990)

(Brazil – Sao Paulo – Sao Carlos)

ADDITIONAL CERTIFICATIONS

- Degrees equivalencies with accredited United States Institutions of High Education

(Josef Silny& Associates – Miami – Florida).

- Designated Engineering Representative (DER) of Brazilian Certification Agency (ANAC)

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