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Manager Maintenance

Location:
Bengaluru, KA, India
Posted:
December 13, 2017

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Resume:

*******@*****.***

Dated:**/**/****

To,

The Recruiter,

Dear Sir/Madem,

It was with great interest that I read your recent posting. Review of my credentials will confirm that I am capable of serving as a catalyst for achieving revenue objectives and organic growth through effective contributions.

I am presently working as a Sr.Manager Mechanical engineering and possessing rich experience in Asset Management, Project Management, Team Management, Plant Finance, Cost Analysis, Cost saving, Erection & Commissioning, Equipment Maintenance, Equipment Operations, Equipment Purchase, Procurement.

In addition, I offer excellent organizational skills, which have proven to be a critical asset in driving operations during the current associations. These qualities, combined with my dedication and tireless work ethic, should enable me to make a positive impact at your organization.

Enclosed is a copy of my resume for your review. I would welcome an opportunity to discuss your needs and objectives and the possibility of working together to meet them. Thank you for your time and consideration.

Yours sincerely,

Bala Maddilety

Enclosure: Resume

BALA MADDILETY

Present Address: H.NO-E42,CEMENT NAGAR,KURNOOL DT,PIN-518206

Senior Level Assignments in managing for (Cement, Road, Bridge, Mining, and Crusher) project’s Plant & Machinery

PROFESSIONAL SYNOPSIS

A result driven professional with over 18 years of rich experience in Asset Management, Contracts, Procurement, Plant Maintenance & Operations, Erection, Testing & Commissioning. Currently designated as Sr.Manager Mechanical with Anjani M-sand Pvt Ltd, Karnataka. {A technocrat with skills in tracking breakdowns and rectifying it for smooth running of operations using latest maintenance techniques. Proficient in identifying areas of obstruction / breakdowns and taking steps to rectify the areas of concern through predictive maintenance practices and ensuring attainment of organisational goals and objectives. Proficiency in managing the commissioning activities & maintenance of a wide range of equipments; implementing process enhancement & quality control techniques. An effective communicator with strong analytical, problem solving & organizational abilities.

Key Skills

Proficient in implementing preventive, predictive and service maintenance schedules, tracking breakdowns and rectifying it for smooth running of Mining and Infrastructure Plants and equipments using latest maintenance techniques

In-depth knowledge of increasing equipment productivity and availability through Reliability management, motivation and training of operators.

A strategic maintenance planner with adeptness in implementing cost reduction measures to achieve savings in terms of material and procurement.

Excellent communication skills with troubleshooting capabilities, capable of identifying and handling technical as well as commercial issues related to equipment and machineries .

Spare part Vendor development and import substitution.

Culturally sensitive, Can work in multi cultural environment

Specialities include Asset management, Capital Equipment procurement/Leasing/ hiring based on cost benefit analysis, Equipment life cycle cost, Equipment maintenance strategies, Plant and equipment Maintenance & Operations, Planning for maximise equipment mechanical efficiency, Spare parts management, Projection/monitoring & control of equipment operating cost for equipment.

Core Competencies Include:-

Asset Management Procurement Contracts Management

Plant Finance Erection & Commissioning Maintenance & Operations

Project Management Cost Analysis and Savings Team Management

Materials Management Capital Equipments Purchase Liaison

Equipment Life cycle cost

ORGANISATIONAL EXPERIENCE

Organisation

Designation

Country

Period

ANJANI M-SAND PVT LTD

Sr.MANAGAR

INDIA

May 2016 to Till date.

Moyuri Infrastructure Pvt Ltd.

Sr.Manager Plant and Machinery

INDIA

JULY2014 TO JUNE 2016

GANNON DUNKERLEY & CO LTD

Manager Crusher

INDIA

19 Feb 2007 TO June 2014

SHANFARI & PARTNERS L.L.C

ENGINEER PLANT

OMAN

02 JAN 2005 to JAN 2007

STEVIN ROCK L.L.C

CRUSHER IN-CHARGE

U.A.E

JAN 2002 – MAY 2004

PANYAM CEMENTS PVT LTD

JUNIEOR ENGINEER

INDIA

JUNE 1998- JAN2002

Gannon Dunkerley & Co Ltd.

1. KARUR –NAMAKAL Road Project

Company was successful in getting Letter of intent during the year under review for a Toll Base project of Four Laning with paved shoulder of Karur-Namakal section of NH-07 from start of proposed Flyover at (Km. 248.625 to 292.600) in the State of Tamilnadu.

2. SALEM - ULUNDURPET Road project

Company was successful in getting Letter of intent during the year under review for a Toll Base project of Four Laning with paved shoulder of NHAI Project: Package TN-06 Salem to Ulundurpet section on NH-68(27+280 to 62+250)

Shanfari & Partners L.L.C

3. Salalah to JABBAL SAMMAN IN OMAN

Company was successful in getting Letter of intent during the year under review for a BOQ Project of Four Laning section in Oman.

KEY RESULT AREAS ACROSS THE TENURE please confirm all points

Contracts (Tendering)

Analysing new projects equipment requirement to select equipment class (capacity range).Checking for availability of equipment class in exiting available equipments and preparing list of machine required to execute new project. Preparing hire-purchase scenario comparison depending on internal equipment rate, cash flow etc. Ensuring minimum internal rates for entire fleet of equipment considering ownership costs like depreciation, finance, registration and operating costs like fuel, lube, manpower, repairs, undercarriage repair, service and plant department overhead costs.

Procurement

Conducting techno-commercial comparison for plants and equipments to be procured with consideration of latest technology and market trend for plant and machinery. Raising Capital expenditure request for purchase of new equipment as per company’s policy.

Plant Finance

Analysing rate for current working fleet of Equipment on basis accumulated balances on accounts like Depreciation, Finance, Major repair, Minor repair and Undercarriage repair cost, fuel, lubricant and manpower. Taking approvals from higher management for Rate Variations through rate variation notices. Preparing equipment Disposal schedule based on company policy and equipment financial balance sheet and end of month report for plant list, internal rates of equipments, major provisions, undercarriage provisions, lease equipments and disposal schedules.

Maintenance & Operations

Providing technical support for special required equipments like Water Tankers, Low Loaders, Fuel Station, Lube Station, etc. Formulating budgets, ensuring proper asset management, supervising daily work and shift activities; generating various process reports for all the machines & lines. Developing and managing contracts with vendors, ensuring timely availability of equipments, spare parts & consumables to facilitate smooth execution of projects.

Project Planning & Management

Managing electrical projects activities involving working out various requirements with respect to utilities and paper machines, manpower & monitoring overall project operations for ensuring timely completion adhering to TAT (Turn Around Time).Ensuring that site operations are carried out smoothly with Installation and Testing & Commissioning operations. Planning of machinery/manpower/materials and money; dealing with consultants/ licensors/ statutory bodies for compliance of requirements.

Erection & Commissioning

Managing overall activities pertaining to erection and commissioning of Plant, Equipment and Machinery for Mining/Road/Civil projects. Performing the functions of analyzing, overhauling, troubleshooting, etc. for Maximizing Plant and machinery’s productivity and mechanical availability.

Team Supervision

Leading & monitoring the performance of team members to ensure efficiency in operations and meeting of individual & group targets. Identifying and implementing strategies for building team effectiveness by promoting a spirit of cooperation between team members. Recognizing areas of improvements and organizing training programs for the same.

MAJOR ATTAINMENTS ACROSS THE TENURE (Hands on maintenance experience)

Actively involved in the maintenance of various plants and equipments utilized in fabrication and erection of structures, civil, road and bridge construction projects, material handling and mining projects:

Equipments:-

1.Hydraulic Machinery:-Excavators

2.Dump truck

3.Tandem and Soil Compactors & PTR

4.Transit Mixer

5.Concrete Pump

6.Hydraulic Grader

7.Pavers

8.Concrete Paver Including Slip Form

9.Pneumatic Machinery

10.Dozers

Plants:-

11.Asphalt Plant

12.WMM plants

13.Crusher Plants

14.Concrete Batch Mix Plants

Independent handled Plants & Equipments for maintenance and spare parts management

EDUCATION

1994-97 Diploma in Mechanical Engineering,S.V.K.P Polytechnic

Cumbum,Prakasam (dt),A.P.

COMPUTER SKILLS: AUTOCAD R14, 2000,

PRO-E 2000I, MS –Office (2000)

CNC PROGRAMMING

Plant Maintenance Module (PM Module)

Configuration expertise in Plant Maintenance Objects and use of Notifications, Orders ( Breakdown, Planned, Internal, and External, Refurbishment, Preventive), Confirmations, Completion Confirmations, Permits, Task List, Plans(Single Cycle, Strategy), Maintenance Items, Requisitions, Reservations, Technical Objects, Functional Locations, Equipment, Bills of Material, Assemblies, Work Canters, Capacity Planning, Test Equipment Management, Master inspection characteristics, inspection lots and results recording and Creation of Various Defect Codes.

Material management module (MM Module)

Creation of Organization Structures

Creation of Material Master

Creation of Purchase Documents

Creation of Purchase Request

Creation of Purchase Orders

Inventory Management

Goods Receipt against P.O & Without P.O, Goods Issue

Stock Transfer

Reservation

PERSONAL PARTICULARS

Date of Birth 04/06/1978

Linguistic Abilities English, Hindi, Kannada, Tamil & Telugu

Permanent Address S/o K.Thirupalu, h.no-e-42, cement Nagar, Kurnool, 518206.

Contact 762-***-****,861-***-****

Gender Male

Marital status Married

PERSONAL STRENGTH

1. Convincing and optimistic by nature.

2. Comprehensive problem solving ability.

3. Excellent verbal and written communication skills with troubleshooting capabilities, capable of identifying and handling technical as well as commercial issues related to equipments & machinery.

4. Culturally sensitive, can work in multi cultural environment.

PROFILE

Mechanical Project Manager and Engineer with 18 years of rich experience including recent projects in the construction industry. Expert at problem-resolution and planning and managing projects from inception through completion. Experienced in supervising all levels of technicians, engineers, and craft and in building relationships with international teams of Asst Managers and staff. Excellent oral and written communication skills. Brought in as a technical advisor and specialist in Construction equipment to provide project management and engineering support. Provided technical assistance, quality control, and direction to craft in relation to the systems, construction equipment from installation through commissioning and release to the client. Coordinated craft needs for both construction and commissioning to keep mechanical projects on schedule and within budget. Advised senior executives and the Corps of Engineers on staffing and equipment requirements. Planned, prioritized, and staffed projects at the site level.

Mechanical Manager (P&M)

As the dedicated Mechanical Engineer, engineered and coordinated capital projects and maintenance upgrades. Responsible for project development, equipment selection, contractor evaluations, and supervision. Also performed equipment costing and labour estimation for fiscal budget.

My Technical activity involves the following:-

1.Having experience to analysis the Operation & Owning Cost of Equipments and Plant and accordingly forecast the Budgets for futures.

2.Having experience to select the appropriate Plant/Equipments as per the nature of job within specific span of time to achieve the production targets with quality in economical manner.

3.Having experience in the procurement of Plant/Equipments after completed the technical/Commercial/Vendors evaluations – under EPC Norms.

4.Developed the “Standard Operating Procedures” to operate the entire P&E Department as an profit Motive Institute by Debiting the Equipments Hire Charges from its Owned Projects

5. Developed the “Process Flow Procedures” to cover the daily activities of P&E Departments

6.Developed the “Business Strategies” for P&E department to generate the revenues from external Markets after fixed the competent hiring rates of each equipment & further to established separate SBU.

7.Guiding the Maintenance team /Crew

8.Monitoring the administration in Plant & Equipment Section at site

9.Responsible for preparing the “Failure analysis Report” of Major break downs to avoid any repeated failure

10.A strategic planner with extensive experience in planning and implementing systems / procedures to meet production targets with utmost efficiency and minimal capital investment using latest maintenance techniques.

11.In depth knowledge of increasing equipment productivity and availability through reliability management, motivation and training of operators.

12.Well versed with the concepts of construction plants and heavy earth moving equipments.

13.Excellent computer application skills and good communication and presentation skills.

14.Planning and supervising overall production operations, streamlining processes to achieve production targets within the cost, and time parameters.

15.Designing and implementing process control procedures to ensure trouble-free operations.

16.Establishing Production Cells and conducting regular meets for optimizing man and machines utilization, reducing wastes for enhancing productivity and profitability.

17.Adopting latest techniques by using SAP the computerized inventory / stock management systems to ensure smooth procurement, stocking, distribution and consumption of material.

18.Planning: Materials (Diesel, Bitumen, LPG, Cement, Micro Silica and Aggregates) and Heavy earth moving equipments.

19.Erection, dismantling, commissioning, maintenance & operation of Crushing, Screening, washing, Batching, & Wet Mix Plants related to Highways Projects in working Organizations.

20.Well versed in all aspects production including inventory management, quality improvement, scheduling and maintenance.

21.I handle & planning the Rainy season maintenance of all the equipments.

22.Responsible for the implementation of preventative maintenance schedules & collection of complaints about parts failure & analysis of the failure and also field supervision of failure.

23.Manpower management for project.

24.Independently handled approx 500 technical & non technical manpower on site.

25.Coordinating with the senior management According to requirements.

26.Responsible for implementation of system policy & department procedure and to see that instructions are strictly adhered so that goods with required quality, quantity & qualificatation and also to observe that the progress is as per schedule plan.

27.Making fortnightly equipments condition report.

28.Planning of inventory for the fast moving spares (mechanical & electrical) critical spares filters & consumables like lubricants, tyres electrodes etc.

29.Liaison and co-ordination with Construction Managers, QA/QC Manager and HSE Advisors.

30.Reports: Over see daily and monthly reports (production, consumption, stock and spare parts order) for all plants.

31.Allotting various contractors for routine and preventive maintenance to avoid down time.

32.Co-ordination for installation of DG sets, Control Panels, interconnection with alternator and Protection schemes.

33.Co-ordination for Concrete Batching Plant, Asphalt Plant and Weigh Bridge periodic calibrations.

34.I am handling the Plants/ Equipment division of our esteemed Organization and am assigned to look after all the plants and equipments required for, Road Projects.

35.Well Versed with Diesel Engines and hydraulics, impeccable experience of all forms of Maintenance with exquisite techniques practically on ground and on system software’s.

36. My job includes to co-ordinate with entire stretch for organizing efficient and optimum equipment utilization by the selection of manpower deployment and equipment mobilization for perfect streamlined operation and also implementation and formulation of innovative processes.

37.I am responsible for coordinating with entire stretch to create an efficient and optimum plants and equipment fleet, assist in the mobilization of new projects and in demobilization of shut down projects. Monitoring the equipments productivity, conduct periodical inspection of equipments, ascertain the plant conditions and make decisions in scraping the equipments.

38.I am responsible for sourcing and procurement of equipment, tools, spare parts, capital goods, and raw materials for fabrication and frequently consumable items. It deals with interacting with suppliers formulation of the purchase indents, exploring the source and negotiating the spheres of cost and credibility. Then ascertain quality and the quantity of the parts received, then also maintain the status of the inventory control of the main stores and finding the substitutes of the expensive electronics and mechanical spares parts.

39.I contribute in total serving of the machine like filtration (oil & filter changing) overhauling the engine and supporting work site complain and sort out them making history book for particular machine.

40.Looked after the procurement, technical evaluation, mobilization, commissioning, operation, and demobilization. Inventory control and finding substitutes of the expensive electronics and mechanical spares of the plants, equipments and Machinery.

41. I am also assigned the job to look after the electrical repairs of the equipments such as Caterpillar motor graders, Loaders, Exavators, dumpers, pavers, and hot mix, wmm & crushers plants.

42. I’ve also been involved for the Hiring of the equipments from external agencies and then analyze the productivity been produced by the equipments keeping the fuel consumption static. I was responsible for monitoring the equipment productivity, conduct periodical inspection of equipments and ascertain the condition and take decision to de-hire the equipments.

43.Formulating & ensuring proper asset management in areas like equipments specification, modification for improvement, equipments maintenance strategy, equipments operation & maintenance and its disposal at the end of equipments life.

CTC

Salary Expected : Open for discussion.

Declaration:

I hereby declare that the above-mentioned information is correct up to my knowledge and I bear the responsibility for the correctness of the above-mentioned particulars.

Place: (Bala Maddilety)



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