Maintenance Engineer

RESUME

TELAPROLU SANKAR KUMAR

Email ID:************@*****.***

**********@*****.***

Mobile no: +918*********

Seeking for assignments in Maintenance / Facility Management oriented Activities with an organization of highly reputed and excellent career growth opportunities to utilize and enrich my skills and knowledge.

COMPETENCY MATRIX

Daily Maintenance activities

Planning of PM Activities

New machine installation

Layout improvement

Breakdown Reduction actions

Coordinating with Audits

Team handling

Documents maintaining

Kaizen implementation

Improvement activities

Localization of spares

Cost saving projects implementation

Training the employees

PROFILE SNAPSHOT

A Result Oriented Professional with over 8.5 years of experience in Maintenance and Facility Management. Have the experience in maintenance(Utility) consisting of machines like Diesel generators, Air compressors, Diesel operated forklifts, Battery operated stackers, Hydraulic operated scissor lifts, Oil storage tanks and pumping systems, Underground diesel storage tanks and pumping systems, Fire Hydrant system, water pumping system, Nitrogen producing plant and distribution system, Cooling towers, oil and coolant Chillers, Welding machines, Pneumatic air reservoirs and distribution system, Plant air distribution systems, Hydraulic oil storage tanks, vacuum reservoir storage tanks and pipe line system, Air dryers, Air conditioners, Vacuum pumps, Hydraulic pumps, Hydraulic and Pneumatic operated machines etc.

Expertise in handling and maintaining plant utility machines to achieve Breakdown targets. Hands-on experience in installation of new machines and piping systems. Having enough experience in finding out the root causes for downtime of machines and implementation of improvement actions. Great initiation in innovative solutions for achieving downtime target. An effective communicator with strong planning of Preventive Maintenance schedule, decision making, interpersonal and people management skills. Countermeasure preparation and implementation for improvements. Conducting internal trainings for employees while new process or machine introduction. Conducting the internal audits for improvements. Coordinating with the audits and maintaining the records.

Leadership : Managing the Maintenance activities and controlling the breakdown and completing the installation of new machines within target time.

Management: Overseeing complete Maintenance activities of Utility equipment and Production machines, initiating Projects for Improving the machine life time. New machine installation and maintaining, Breakdown analysis and counter measure preparation and implementation, Breakdown time reduction, Improvements to reduce machine downtime while using the analysis tools like 7 QC Tools, Pareto analysis etc. Implementing improvement activities and maintaining the records for internal and external audits.

NOTABLE ACHIEVEMENTS ACROSS TENURE

Acted as a core member in installation of new 1650kva Diesel Generator.

Acted as a core member in installation and maintenance of new oil storage tanks having the capacity of 16000ltr each and its pipe line of length 550mtrs and its pumping systems 2011.

Played a stellar role in Installation and maintenance of new Underground Diesel storage tanks having the capacity of 15000ltr, its pipe line of length 800mtr and its pumping systems in 2013.

Installed the new Air distribution system throughout the plant (approximately 1000mtr length and working pressure of 6bar, 8bar and 300bar) and its purification systems.

Installation and maintenance of Nitrogen producing plant and storage tanks having the capacity of 3000ltr each and its distribution pipe line system in the year 2014.

Replacement of cooling tower instead of individual hydraulic chillers to reduce the breakdown time and redcing spares maintaining cost in the year 2013.

Coordinated with the team in construction of clean room concept in the shop floor for avoiding the dust entry in production shop.

Leaded the team in installation of facility arrangements in clean rooms like Pneumatic pipe line, oil pipe line, Vacuum pipe line, Diesel pipe line, and Power cable during the machine shifting.

Implementing the new storage system in Maintenance store and maintaining the spares.

Reduced the Process rejection of dust entry in shock absorber from 3500PPM to 0PPM by implementing New Filtration system of Nitrogen distribution line.

Implementation of Centralized Vacuum system to avoid frequent failure of vacuum pump and reduction of spares and service cost.

Replacement of individual hydraulic power pack chillier units with a common cooling tower for power cost reduction and spares and service cost reduction.

WORK EXPERIENCE

From May 2008 to Feb 2017 worked in Mando Automotive India Pvt Ltd, Chennai – Engineer –Maintenance.

Work Result Areas

Planning and Implementation of Preventive and Breakdown maintenance activities of utility equipment and production machines.

Responsible for maintaining the machines in good condition to achieve the targeted output with stringent quality adherence.

Have the experience in working with Air compressors, Diesel generators, Oil storage tanks, Underground diesel storage tanks, Vacuum pump and storage systems, Fire hydrant system, water pumping system, Nitrogen producing plant and storage systems, Air Dryers, Cooling towers, Hydraulic oil and coolant Chillers, Diesel operated forklifts, Electrical operated stackers, Hydraulic and Pneumatic applications etc.

Responsible for installation and maintaining of new machines and distribution systems.

Responsible for coordinating with audits and giving the counter measures for NCs and implementing the improvement activities.

Responsible for conducting internal audits and implementing the improvement activities.

Monitoring the Down time status and taking the actions to reduce downtime.

Participated in new machines installation and commissioning of new machines and systems.

Responsible for spares managing.

Have enough experience in handling the Pneumatic compressors which produce the pressure up to 330bar.

Improvement actions for Maintaining of power cost within the target.

Planning of budget for spares and service.

Calibration of equipment like Pressure gauges, Pressure vessels, Safety valves etc.

Presentations preparation and demonstrating in Monthly review meetings regarding the Breakdown status and Improvement actions history.

EDUCATION

2008 Diploma in Mechanical Engg. D.A Govt Polytechnic, Ongole (71 .42%)

2005 S.S.C in S.A.R.R.M. High School. (78 .3%)

EXPOSURE

Best Operating Engineer award for the month of August, 2010 for the project of improving MTBF.

Kaizen Star Award for avoiding the customer complaint due to dust entry in nitrogen line 2011.

Best Project Awarded in 2014 (Process improvement to reduce MTTR of the machine).

Best C.I Team in 2012 and 2013.

IT SKILLS

Well versed with AUTO CAD, MES, MS Word, MS Excel, MS Power Point.

PERSONAL DETAILS

Date of Birth: 22nd Apr. 1990

Permanent Address: S/O T.Rama subramanyam,

H.NO: 11-2-20/1, Ayyavarlam Vari Street,

Perala, Chirala mandal, Prakasam district,

Andhra Pradesh. Pin code : 523157

Languages Known: English, Hindi, Tamil, and Telugu

PLACE : CHENNAI Yours faithfully,

DATE : 06-12-2017 T.Sankarkumar

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