Civil Manager

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Ashraf S. ZAKHARY

Objective In search of challenging position and tasks in civil engineering and projects management field, where I can use my extensive experience to participate in leading major projects.

Experience Jan. 2013 – Present. LafargeHolcime /KCML Iraq/Karbala Technical office Manager and Civil Manager for Karbala Rehabilitation Project

- 2 lines - 2*3200 TPD.

Leading teams responsible for Logistics, material flow, project control and support and civil engineering at the construction site of a 245 M€.

Managing the following Civil engineering works:- o Repair damaged hoper for limestone crusher, including remedy of the RC and perform new steel lining.

o Repair collapsed roof of limestone Silo 20m Dia.. o Construction of 2 RC deck for Bag filter and heat exchanger, 2 Fans & 2 stacks ( 35 m Height), RC slabs.

o Constructing steel structure building for the refractory storage,. o Modifying the steel structure and RC concrete of the cooler buildings and Pre-heater buildings as was required for the kiln modification to increase the capacity of the 2 productions lines.

o Repair the walls of Raw mix silo and other production buildings using the spry concrete technology.

o Repair the steel structure and the steel cladding of the 2 lines (Clinker storages, limestone crusher, Clay crusher, Gypsum storage, packing plant building, Mix storages, sampling station and cement mill building}. o Supervise a water resource assessment including a geophysical survey and drilling and testing 3 new water wells depth 200 m each produces more than 50m3/hour and erection of 2 media filters

Managing the logistics of the project ; More than 10,000 Ton equipments for 2 production lines, shipped from EU/China/ North America, India, etc... to Plant Site in Iraq safely while the security situation was very critical.

Developing and managing a system for the project’s materials storage, flow and control.

Dec. 2010 – Jan.2013. Lafarge /LMEA/DEC Egypt

Project Manager for CTC Lab. and Administration Building & DEC civil engineer.

Responsible for Lafarge CTC lab Project – Cairo; RC building in LCE plant ~ 3750 m2 built up area.

Participated in preparing plans, specifications, cost and quantity estimates and tenders documents for new cement plants and upgrading projects for existing Cement plants in area of Middle East and Africa as : o New Plant, TIDSI PLANT Aghadir,

o Coal Mill Benin,

o Upgrading of pouzzolana system Usine Cement Plant, Bonaberi. 12 St. 15,(Al-Shaheed) 1st floor, apartment 262, - Maadi - Cairo, - Egypt.

Mob. Phone: +2 - 012********

Home Phone: +2 - 022*******

E-mail: ******.*******@*****.***

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Aug. 2007– Dec. 2010. Lafarge /LCS Syria

Civil Manager for Aleppo Cement plant – Line 1 – 7500TPD.

Leading civil team worked at the construction site of a 825 Million USD project for construction of a Greenfield cement plant for LCS in Syria to produce 7500 TPD clinker.

Supervise construction of all the plant production building and non production building starting from the geotechnical investigation till clearing punch lists.

850,000 M3 excavation, 150,000M3 reinforced Concrete, 20,000Ton steel reinforcement, 15,000T steel structure, 750 ton Pre-stressing cables and accessories, 80,000M2 roads,

Preparing plans, specifications, cost and quantity estimates and tenders documents, supervision the execution for the works excluded from the main EPC contract such as roads, networks; captive power plant, RO treatment plant, sewage treatment plant, fences and the other non production buildings.

Responsible for the coordination between the designer, Auditor and the Syrian Public Authority for Roads in regard to the detailed design for up gradation of the Access / Main Roads’ intersection (4 lanes bridge) for the plant conforming to international and Syrian standards.

Supervise a water resource assessment including a geophysical survey and water tests as well as drilling and testing 2 new deep water wells depth 800 m to secure the requirement of the plant.,

Dec. 2005– Aug. 2007 Lafarge/EMCC UAE

Senior Civil Engineer for Fujairah Cement plant – Line 1 – 7500TPD.

Responsible for supervision the civil engineering operations in site of a 500 Million USD project for construction of a Greenfield cement plant for EMCC in UAE to produce OPC and SRC 7500 TPD clinker, I was responsible for bringing the civil works from design stage to final implementation stage including the punch lists and acceptance of the civil works. the implementation was done in time as per the specification.

Project includes 12,700 T steel structure, 110,000 M3 reinforced concrete, 750T pre- stressing cable, 60,000M2 roads.

6000 M3, RC, raw water tank.

Sewage treatment plant 200 m3/d, water supply pipeline, Power station 132/11kv.

Led contract reviews with civil contractors, and prepared documents for construction the works which included in the EPC contract as well as tenders for which excluded of the EPC contract.

July. 2001– Dec.2005 AUEED Egypt

Office Manger/ Area Construction Manger

Responsible for taking complex projects in the organization which included reinforced concrete arched roofs and domes, as well as piles in bad geotechnical conditions.

Assigned as the office manager for managing the Organization works in Assuit and Sohag due to my efficient management, organizational skills and ability to work in complex projects and environment.

Jan. 2000– July 2001 ARESCO Egypt

The Civil Engineer in Charge for Qena Cement plant’s site – Line 1 – 4500 TPD Site.

Managed the execution of a part of the civil works of Greenfield Cement Plant 3 of 4,included the buildings of (the limestone crusher - transfer towers – R.C deck supports Pre-heater’s tower – the kiln piers - packing plant – compressed air system

– central control room & laboratory – the electrical sub-stations – pre-stressed concrete silo 93-m height & 20-m - the main underground electrical tunnel) in bad geotechnical conditions.

Executing the works of waterproofing which were done for all sides and beds of excavation by using H.D.P.E. sheets due to the requirements of the site's sub-soil.

Revision to provide the co-ordination between Electro-mechanical drawings, the civil drawings and the contract requirements.

Sep. 1997– Jan. 2000 ASEC Egypt

An Area Manager / Head Of The Technical Office for the Technical Assistance project - Assuit Cement plant.

Supervised a works of upgrading and repairing the industrial buildings of ACC - Assuit Cement plant Line No. 1- Polysius technology.

Supervised the works of the water networks and water treatment plant (ACC water treatment plant - the works of revamping the potable, cooling, return cooling and drainage water networks, the main pipeline from the Nile river length 10km).

Supervised other works of ACC such as the stadium (playgrounds, Olympic and entertainment swimming pools, and social club building and conferences hall) and the asphaltic roads (stadium roads - the quarries road).

Participated supervision of preparing and irrigation works of a farm 1000 "faddan" ( spraying and dropping irrigation networks, wells, 12 R.C. tanks 6000-m3 using slipping forms and a tying pipelines network).

Supervised dredging works of the ACC River harbor and roads’ construction.

Managed supervision works of protection ACC against the floods include (excavation of the main channel 4’180 m length where the depth reaches 28mt. -Construction large Gabion and mattresses dams in the valley).

Editing contracts and technical specifications and prepare the tender documents for the ACC’s projects.

Jan. 1997– Sep. 1997 ASEC Egypt

The Principal Engineer In The Housing Project For The Staff Of El Minya Cement Plant.

Supervising the works of project for (326 housing units & 3 villas –the fences walls – elevated water tank – social club – roads – potable and sewage water networks).

My duties involved replacing of the site manager during his absence). Aug. 1990– Jan. 1997 AUEED Egypt

Civil Engineer.

I supervised constructions of reinforced concrete buildings in attractive architectural appearance for 5 new schools, an administration building and housing units.

Supervision repairing, rehabilitation, upgrading and refinishing for many buildings. Mar. 1989 – Aug.1990 El-Sadekan Egypt

Civil Engineer

Executing for "the Rural areas electricity authority" Shag’s storage that include

(Reinforced concrete building for the covered storage with large free span frame structure - Administration building and Housing building for the security staff - 21000m2 concrete roads).

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Executing 2 electrical stations;

My duties involved (The costs control - Invoicing & quantities surveying - Preparing workshop drawings & bar bending schedules - Materials takeoff - Quality control). Jan. 1988 – Mar. 1989 NSPO

Military Engineer

Supervising the execution of military roads and constructions. Education Oct.1982- Jul.1987 Assuit University Assuit

B.S. Civil Engineering, Assuit University, Egypt. Some of the

training and

special

courses

Sep 2017 till now AUC/ESS Cairo

Professional courses in planning and scheduling, and effective contracts management. May 2013 Lafarge Iraq

Root causes analysis course

April 2011 KEMET Cairo

Auto CAD Civil 3D 2011 Course.

May. 2009 OSHA Syria.

30-hour Occupational Safety and Health Training Course Sep.2002 ICA Canada Cairo

Comprehensive strategic planning training and technology of participation. Mar.1995- May 1995 British Council Oxford

A short course included Techniques of management, Communication and Development, for a period of 12 weeks.

Languages English, Arabic

Skills

Writing the specification, contracts and preparation of tender documents.

Excellent in using Microsoft office and good in using AutoCAD. Personals

qualities

Motivated, honest and hard working.

Fast Learner.

Personal

Information

Marital status: married & 2 sons.

Nationality: Egyptian.

Age:52 years

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