Engineer Project

PROFESSIONAL SUMMARY

**+ years Experienced Engineer with a demonstrated history of working in the Aerospace, Automotive industries and willingness to work in any industry.

Skilled in Supplier Quality, Geometric Dimensioning & Tolerancing, Manufacturing & Process Planning, Quality engineering,

PFMEA, six-sigma, Product Lifecycle Management, SAP, Computer-Aided Design (CAD), CATIA, FIRST ARTICLE INSPECTION AND

Supplier Quality and Manufacturing Planning, Class A surface modeling, BIW Fixtures. Strong Information technology professional with a Bachelors degree.

SKILLS:

PFMEA, Net-inspect, DISCUS, AS9102

CATIA (Solid, Surface, Geodesic, and Drafting), Class A surface.

Enovia v5, CATIA V5 (Solid, Surface, Assembly and Drafting).

SAP (PDM): BOM, MATERIAL MASTER, DOCUMENTS, ENGINEERING CHANGE Management, ZSSP.

Project Management: Six sigma green belt, Project resources, scheduling, budgeting, risk analysis, reporting, and control.

Other Packages: CMM, FARO, 5S, VSM, MEDUSA-2D, AutoCAD and Office 2013 and basic knowledge in C programming.

WORK EXPERIENCE

Project Leader (Handling Multiple projects and programs)

Handling 20-member team at offshore and 4-member team at Onsite.

Cyient Inc. Client location: Triumph Aerostructures - Vought Aircraft Division – Arlington, TX – Sep 2013 to Present

Project 1 (Enovia, Catia v5, SAP, MES)

1. To Create PFMEA (Process Failure Mode and Effects Analysis) for the detail, assembly, installation drawings which impacts the CDCCL (Critical Design Configuration Control Limitations) requirements for the systems and structural application.

2. To Create a Control Plan for the identified potential failure modes with high RPN value per the PFMEA document.

Project 2 (Enovia, Catia v5, SAP, MES, DISCUS, Net-inspect, supplier quality)

Review FAIR for acceptance thru Net-Inspect for multiple customers and programs per AS9102, SQAR (Supplier quality Assurance and Customer requirement/standard.

• Interface with suppliers to:

- ensure timely and in-depth root cause and corrective actions including reviewing objective evidence and

implemented for a complete RCCA

- work in resolving supplier quality issues

- ensure proper flow down of customer requirements

- review supplier submitted MRB tags

• Develop and coordinate the supplier Corrective Action Board (CAB)

- Create/Update charts for monitoring Collective Analysis, Aging Corrective Action and Nonconforming tags

- Monitor suppliers for negative trends and coordinate a Quality Improvement Plans (QIP)

Project 3 (Enovia, Catia v5, SAP, MES, DISCUS, Net-inspect)

Worked as a quality engineer, manufacturing process planner and auditor in an AS9100/AS9102 environment for Bombardier global 7000/8000 and Embrear

• Prepared AS9102 documentation for wing and Fuselage for the initial structural designs using DISCUS software.

• Utilised MES, MEDS and SAP to accomplish assigned AS9102 tasks

• Validated and edited quality and manufacturing plans against 3D Catia V5 models, MEDS, and SAP

• Verify and Develop manufacturing work instructions to ensure efficient, cost-effective, and repeatable manufacturing processes.

• Request for Planning Change (RFPC) & Request for engineering change (RTE) in VCR system.

• Accomplished internal quality audits as needed.

Team Leader (Enovia, Catia v5, SAP, MES, DISCUS,Net-inspect)

Cyient Inc. Client location: Triumph Aerostructures - Vought Aircraft Division – Stuart, Florida– Apr 2013 to Sep 2013

Worked as a quality engineer, manufacturing planner and auditor in an AS9100/AS9102 environment for KC-46

767 tanker structures.

• Prepared AS9102 documentation for wing box and wing box structure for the initial structural designs.

• Utilised MES, MEDS and SAP to accomplish assigned AS9102 tasks

• Validated and edited quality and manufacturing plans against 3D Catia V5 models, MEDS, and SAP

• Accomplished internal quality audits as needed.

Team Leader (Enovia, Catia v5, SAP, MES, DISCUS,Net-inspect, supplier quality)

Handled 25-member team at offshore.

Cyient Limited, Hyderabad, India.: May 2011 to Apr 2013

Project involves in Creation of FAI reports in DISCUS software and Validation of First Article Inspection reports (FAIR) IN AS9102 generated by Suppliers of Vought using Web based tool known as Net-Inspect. FAIRs are generated by the suppliers for the manufactured parts. FAIRs are checked and Accepted/Rejected back to the suppliers of Vought through Net Inspect.

Senior Mechanical engineer

SAFRAN Engineering services India – April 2008 to April 2011

Project 1 (Aero structures design for A350) CATIAV5

Summary: Project involves in solid modeling using Catia v5, and drafting of stringers, splicers, stabilizers, etc. which are integrating cockpit and fuselage. This activity is performed for taking the design from conceptual stage to definition stage. Inputs are the SAM parts and design principles for which we have to create 3d models and drafting using AIRBUS Catia v5 standards and include all the details in PRIMES PDM (wind chill).

Project 2 (Electrical wire harness for A380) CATIAV4

Project involves incorporation of the modifications/updates using Documents suggested by Design office that occur during design/installation/manufacturing of the electrical harness. These Documents incorporated in to 3D CAD system (DMU) are Updated in the Installation Picture drawings accordingly. Used CATIAV4, Dvise mockup

Creating installation drawings, Creating Overview sheets, where the routing of the harness in the structures (brackets, ramps, stringers etc) are explained. Bill of materials and the draw sheets are the output of this project.

Project 3 (automotive structures) CATIAV5

Provide BIW Design using Catia for 3700 Upper Structure Including the Back Panel, a variety of Reinforcements from Framing Body Side Inner and the Roof Structure. Transferred to Saab Sweden still under contract to IVM GMBH. develop and release Class “A” surface CAD models from scan data, design sketches, 3D sketch models,

Project Engineer

CSM Software pvt ltd. – Jul 2006 to Mar 2008 (CATIAV4/V5, SAP)

Automotive Automotive Exhaust Systems, Client: TENNECO AUTOMOTIVE, USA.

Summary: Creating Overview Sheets, ECN changes, Solids and Surface models for Exhaust system parts, Assembly, Hot and cold End Mid Surface Extraction, CFD Surface models, 2D and 3D models updating, at last updating all details in SAP PDM.

Used Catia v4 and SAP. develop and release Class “A” surface CAD models from scan data, design sketches, 3D sketch models,

Project 2 (automotive design) CATIAV4/V5

Utilizing Catia part design and GSD work bench to design and package products for several body structures, such as front bumper fascia, front grill, upper chrome bar, side sill garnish, sash garnish, spoiler etc for several vehicle programs.

ACADEMIC DETAILS

Qualification

University

Year of passing

Bachelor of engineering Mechanical

MADRAS University

2005

Links: https://www.linkedin.com/in/sumanth-dachiraju-4071117/

Contact this candidate