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Maintenance Manager

Magnolia, Texas, United States
November 27, 2017

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Tracey Cook

*** ******* *****

Magnolia, Texas **354



My goal is to obtain a dynamic, challenging Maintenance Managers opportunity that contributes to the outstanding success of the business with my 20 years experience in large fast paced manufacturing environments. Providing hands on objective trouble shooting analysis and innovative solutions to a wide range of Maintenance problems using proven methodologies and computerization.


Mahindra USA, Houston, Texas 6/2016 – 11/2016

Production Manager

Planed all workflow in a fast paced manufacturing facility, responsible for productivity, safety, materials management, job planning, and daily scheduling, quality control, continuous improvement and employee training, development and accountability.

Managed 35-45 full time and 4-6 temporary employees.

Created daily / weekly production, and delivery schedules.

Implemented facility improvements to increase production.

Purchased all material, PPE, and equipment needed to manufacture products.

National Oilwell Varco, Houston, Texas 9/2011 – 12/2015

Maintenance Manager / Sr. Manufacturing Engineer

Oversee the troubleshooting, repair and maintenance of a wide range of machines. Direct, train, manage and motivate maintenance team member. Delegate assignments for preventative maintenance; quickly respond to operational or technical issues to ensure maximum productivity. Conduct daily follow-ups and review of all company production equipment, develop daily reports and control inventory of technical supplies. Manage vendor relationships as well as expenses within the guidelines. Met all goals and expectations, with a focus on product quality, facility safety, and on time delivery.

Managed 10 Maintenance team members and 5 Manufacturing Engineers in a fast paced 24hr a day manufacturing facility.

Developed and implemented a Preventive Maintenance System that reduced downtime by 10%.

Implemented a Computerized Maintenance Management System (CMMS)

Initiated CAR’s (Capitol Appropriations Requests) In excess of $500k annually for Manufacturing and Maintenance to increase production, on time delivery, and safety.

Responsible for Maintenance / Repair of all onsite equipment, including 17 CNC machining centers, ARC5 & SAW welding machines, ultra high pressure pumps, all data collection equipment, material handling equipment, and Inspection equipment.

Experienced in the designing, maintaing, and repair of pneumatics/elctropneumatics, hydraulic/electrohydraulics, PLC’s, high voltage AC/DC, HVAC, and internal combustion.

Implemented a Machine DNC System, logging machine run time and program transfer saving $750k annually.

Created, implemented, and maintained all API required programs associated with HSE and critical equipment maintenance and tracking.

Managed all outsourced projects for Facilities and Maintenance.

Manage all on-site industrial waste material, storage, disposal and water treatment.

Manage all “consumable” material used in start to finish manufacturing process.

Championed Six Sigma and 6S improvements

Mitsubishi Caterpillar Forklift of America, Houston, Texas 2003- 2011

Research & Development Supervisor

Supervise new product development of industrial material handling equipment. Create test specifications, documentation and test equipment for prototype testing; validate cost down improvements. Manage day to day activities, schedules, test plans, and implement innovative new test equipment and procedures to reduce time to market.

Supervise test group, delegate projects, schedules, and day to day activities.

Review and write test reports in accordance to internal and industrial standards.

Validate product design using HALT test method

Test manufactured products to Underwriters Laboratories test specification for sale in the US market.

Test manufactured products to ANSI, ASME, ASTM, ISO, and CARB industrial specifications.

Validate prototype design and build using proven test methods.

Active member new product development team.

Create test plans for use in long term scheduling.

Weekly reporting of efficiency, labor hours and recoveries.

Design test equipment / automation to validate component design life cycle.

Review reliability / warranty data to identify root cause failure.

Review design using FMEA, DRBFM, and DRBFM processes.

Cooper Tools, Houston, Texas 1994 - 2003

Research & Development Supervisor, 2000 – 2003

Supervise new product development of pneumatic industrial assembly tools and production support on shop floor. Create final test specifications, documentation and test equipment for manufactured products; design product improvements and adaptations.

Generated $250,000 in new year sales by improving design of small pneumatic screwdriver for electronic industry.

Saved $42,000 per year by introducing powder metal in place of machined metal parts.

Reduced rework by 25% by implementing automated test equipment that records all date and rework information and final assembly.

Reduced prototype test time by 20% by automating test laboratory.

Designed special tools per customer request that generated $100,000 per year in new sales.


MS Office – Access







Pro Engineer


BlinnCollege Brenham, Texas 1987-1989

Keywords: standards of performance production HSE OSHA API workflow scheduled delivery maintenance and housekeeping hazardous free work environment conflict resolution uniform cooperation production reports performance standards Monitor compliance with all applicable laws regulations contracts organization control professional articulate attention to detail multi-task

LOTO lockout tag out CNC Cmms DNC JHA Mills lathes VTL g code preventative maintenance machine safe guarding pm

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