DINESH KUMAR

Flat # ***, Tower A*, Avalon Residency, Bhiwadi, Rajasthan.

Cell 009*********, ac3gtq@r.postjobfree.com

Summary

The atmosphere or field in which I work, I should feel proud of my presence. To be associated with a progressive organization that gives me scope to develop and update my knowledge and skills and be part of the team that dynamically work towards growth of organization and gain satisfaction from there.

Highlights

Exposure in setup of new facility setup, Facility planning, Capital Procurement.

Exposure of CNC, VMC, HMC, 5 AXIS, Turn Mill (Fanuc, Siemens, Mazak, Mori Seiki, Hurco & Hass Controller) Machining.

Design (CAD), Machining(CAM) Fixturing, Tooling, Exposure of Design & Machining software like Auto cad & Pro-Engineer (Wild Fire-02), Solid works, Solid Cam, Unigrafics, Delcam,Mastercam.

Exposure in Trouble shooting and Preventive Maintenance of CNC/VMC/HMC AND Other SPM Machines, Assembly.

Exposure in Productivity improvement through Lean Manufacturing,Poka Yoke, Kaizen & Automation, Robot Intigration.

Exposure for SPM building for machining & assembly for in-house uses.

Accomplishments

Critical Product –Shaft, Sprocket for Ducati Bike developed in first sample lot in Hero( As per customer feedback It happens first time till now for shaft, approved in first lot) .

Daily Production improved from 45 lakh to 2.25 cr in 3.5 years per day by using Low cost automation with Advanced machining CNC, VMC/HMC Double Spindle & Turn Mill Machines - Jaquar.

Lead New project development team that achieved the biggest cost saving 40 THD projects through design & Development in Sigma

Design & Machining of all the new precision parts on CNC Turning, VMC/HMC & Turn Mill with Part Design through CAD, Fixture Design, CAM Programming, setting & tooling in Global Precision.

OEE improved up to 89 % by using training, Poka Yoke, Kaizen, 6 Sigma project in Sigma

Experience

Senior Manager- Engineering Process

Dec. 2016 to till date

Hero Motors- Gaziabad, U.P.

Hero Motors Ltd, is an ISO/TS 16949:2002 Certified Hero Group company.

It is a joint venture of Hero Motors with Rotax Bombardier, Austria for the manufacturing of Gear box of ATV’s.

Hero Motors is manufacturing cylinder block and sheet metal components of automobiles like chain case, swing arm, main stand, and side stand for M/s Hero Motocorp. Ltd.

Hero Motors is also manufacturing cylinder block of compressor for M/s LG Electronics India Ltd.It has emerging out with a Gear Plant for BMW & HD.

New Product development – Machining at CNC, VMC or HMC, Assembly

–Fixturing with SMED concept, Cutting tools.

–Sample submission, PPAP, SOP, Training.

Capital Procurement – Machines – HMC, VMC, Grinding, Turing, SPM, Assembly etc.

Value Engineering - Responsible for selection & procurement of Machine Shop Tooling (Cutting Tools),

Improvement / Modifications in fixturing, existing Tooling, Automation.

Time study of manufacturing parts for reduction of cycle time in Machining & Assembly Lines.

Lean Manufacturing –Cell Design, Line Balancing, Cycle time Proposed vs Actual, Consumable cost.

Improvement- Monthly Kaizen organize, Poka Yoke, Saving through Design change, Fixture, Automation, Quality Improvement, Training.

Design(CAD), Programming(CAM), NC programming, ISO Programming & developing product at CNC/VMC/HMC or Turn mill .

Implementing ISO/TS 16949:2002 standards and maintaining the relevant document and data control.

Sound Knowledge of working on SPM, Horizontal & Vertical Machining Centres & CNC Tooling.

Project Schedule for New parts Developments, Pilot lot submission. cell deign as per lean manufacturing & as per Takt Time.

Proficient in processes & procedures to facilitate smooth manufacturing process, reduce costs & enhance productivity.

Implement and monitor safety rules and regulation and ensure standard for safe working conditions are observed.

O.E.E. improvement using technique like time study, motion study, method and line balancing.

Developing work standard,Work Instruction SOP for operators. supporting to machine shop team any issues in running process in existing business.

Timely procurement of machines & equipment’s in conformance to pre-set technical specifications.

Optimize the cycle time,improve production rate. Shop floor layout improvement,Lay out for New Products.

Budget Plan & Ensuring the Budgeted norms.

New plant/facility setup- Recently handover New Greenfield Gear plant facility (1003 sqm),

Facility Planning - Preparing Layouts, providing adequate material movement solution,

Senior Manager- Manufacturing Engineering

Dec. 2013 to Dec 2016

Sigma Electric Manufacturing Corporation Pvt. Ltd. – Jaipur, Rajasthan

Sigma Electric is a US based ISO 9001:2008 Company which has three unit located in Jaipur, Pune & Garner (US), dealing in manufacturing Electric components, Automotive components .The customers of Sigma are Cooper, Timken (Pulaski, US), S & C, CCH Spain, Whirlpool( Europ) etc. It Produces Mechanical Parts, Home Appliances, Electrical, Hydraulic, Automotive.

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Capital Procurement – Machines –Turn Mill(Mori Seiki), VMC(BFW, Taal, Hass), Turing(Mazak,LMW),LTV etc.

Supervising, examining, and inspecting machinery and mechanical components of Hydraulic motors, Bearing Housing, Hub - Washing machine, electrical & automotive machining parts in ferrous & non ferrous

Inspect processes and maintain quality assurance, ensuring highest productivity and quality levels.

Costing for new product or new business for machining & material estimate (Machine, Cycle time, process, tools, fixture) considering globally competitive environment

Responsible for the completion of the New Product development within the proposed time frame and prepare reports related to maintenance, repair and purchase of spares.

New plant/facility setup- New Setup of facility for Timken & Whirlpool & Poclain business.

Facility Planning - Preparing Layouts, providing adequate material movement solution,

Examining and inspecting Process for components of Hub(Whirlpool washing machine), Bearing Housing, Poclain Hydraulics other casting Machining product for Ferrus & Non Ferrus .

Co-ordinate and supervise the activities of engineers & related to design(CAD), new product development .

Supervising the installation of new machines & Fixturing, scheduled servicing involving diagnosing .

Prepare and manage reports of inventory such as balance, shortage of cutting tools, mechanical equipments in order to maintain inventories and cost control and estimation at optimum level

Prepare and submit reports related to production of new developments parts, manage the entire operations of the new development activity..

Implement and monitor safety rules and regulation and ensure standard for safe working conditions are observed.

Ensured timely submission of final manufacturing and MIS reports of the production unit to management.

Attending the Customer complaints & joint verification with customer .submitting A3 Reports / (CAPA) / Countermeasures

Process analysis at own end to reduce customer complaint, and implementing actions against customer concerns

Process audit and countermeasure verification at vendor end to check effectiveness of action taken against problems

Provide technical assistance in vendor development, cost control of spares and selection for indigenization of spares.

Project Schedule for New parts Developments, Pilot lot submission. cell deign as per lean manufacturing & as per Takt Time.

Design(CAD), Programming(CAM) & developing product at CNC/VMC/HMC or Turn mill .

Machine selection as per Takt Time & as per quality requirements. design moulds, tools, dies, jigs and fixtures for use in manufacturing processes

Ensure that all activities are conducted to laid down regulatory standards of safety, quality, reliability and plan activities to optimize cost for .

Ensures industrial safety and environmental requirements are complied.

O.E.E. improvement using technique like time study, motion study, method and line balancing.

Developing work standard,Work Instruction SOP for operators. supporting to machine shop team any issues in running process in existing business.

Continual improvement process through KAIZEN, Poka Yoke, Lean Manufacturing. Identify the bottlenecking operations depending upon the TAKT time.

Optimize the cycle time,improve production rate. Shop floor layout improvement,Lay out for New Products.

Budget Plan & Ensuring the Budgeted norms.

Fully control on new product, Design changes and Phase out control.

Production Manager

Jan 2011 to Dec. 2013

Global Precision Pvt. Ltd. – Gurgaon, Haryana

Global Precision is a group company of Vikram Aviation and dealing in manufacturing Aerospace components. .The big customers of Global Precision are Bhart Electronics, Pricol, Wahi Sons.It Produces Aerospace Parts, Automotive

Oversee the production of for all machining parts on CNC and VMC and auto shop machines. Supervise and review production schedule, by studying and clarifying specifications, calculating requirements, assembling and weighing materials and supplies.

Responsible for CAD & CAM Programming for CNC Turning,VMC and HMC machine.

Manage, control and review the technical work performance of the department and project team.

Oversees the scheduling of repairs and maintenance, ensures projects are completed on time and within budget.

Develop and Control plan of mechanical components efficiently by using process parameter, standard, achieve the process capability targets.

Ensure that all activities are conducted to laid down regulatory standards of safety, quality, reliability and plan activities to optimize cost. ensures industrial safety and environmental requirements are complied.

Perform preventive and corrective maintenance of the delivered equipments and conduct periodical on-Job training of personnel.Coordinate with training department to define and schedule training requirements for the reporting staff.

Participating in the engagement and disciplining of personnel in accordance with organizational procedures.

Train and hire technician, apprentices, helpers and other laborers and solve the work place issues related to resources.

Coordinate periodic physical inventories and stock of raw material, mechanical parts and components with stores and logistics department for day to day operations.

Ensure standard for safe working conditions are observed and maintain inventory and requisition or order supplies, parts, materials and equipment.

Responsible to plan Manpower, Machine hours required to meet the monthly production schedule according to customer requirement.

Lead to a team of shift engineers and operators to ensure the production targets

Responsible for preparations or reviews of Manual/CAM Programming for CNC Turning,VMC and HMC machines .

Review with production team of the day to day activity & identify the shortfall reasons and plan corrective /preventive action.

Set the Objectives of Department according to the plan and review them in daily Meetings Prepare 5-Why sheet if any abnormality takes place.

Maintain single piece flow. Monitoring of production line as per process.

Preparation of Work instructions.

Supervision of production line to achieve production target.

Responsible for SOP, guiding & training to the Engineer or supervisor for setting on CNC, VMC, HMC or 5 axis machining centers.

New Project Execution & Planning, Responsible for selection on new machine (CNC, VMC) either with rotary table or with pallet exchanger.

Responsible for selection or developing of tooling for Conventional, CNC, VMC machines.

Supervising & monitoring performance level of the staff for ensuring accomplishment of the target.

Responsible for all overall supervision of manufacturing and maintaining products as per Schedule and specifications. responsible for availability of the measuring devices to the operator related to the operation.

Responsible for implementation of 6’s at Shop floor. solving quality related issues as per the feedback from customer

Preparation Schedule & production report and maintaining others document related to production.

Line balancing though Elemental analysis. defects analysis & countermeasure

Senior Mechanical Trainer

June 2011 to Dec 2011

Anjali Foundation – Manesar, Haryana

CNC & VMC, CAM theoretical & practical training to all the students with skills of operating, setting, programming.

Training for cutting tools using for conventional machining as well as CNC & VMC machining.

Monitor and evaluate training program’s effectiveness and submit periodical technical learning report to the management.

Prepare and submit training budget for new technicians and provide them an appropriate on job technical training as per the company norms.

Identify and assess future and current training needs through job analysis, performance appraisals and submit the report to the management.

Draw an overall training and development plan that addresses the technical needs and expectations for project development.

Conduct effective technical induction and orientation sessions and deploy a wide variety of training methods.

Supervise and review production schedule, by studying and clarifying specifications, calculating cost and material estimates of assemblies, supplies and prepare technical reports. Analyze and audit the mechanical components to ensure that important parts are examined, including automotive latch, steel coils, and press shop systems.

Assitant Manager

Sept. 2007 to June 2011

Jaquar & Company Ltd. – Bhiwadi, Rajashtan

Jaquar & Company is a ISO 9001:2008 Certified company And Market leader in Bath Fitting & Lighting system with a Turnover of over Rs. 1000 Crore at the end of financial year 2010-2011 . It has been awarded the SUPERBRAND status twice consequently & made only company in the bath fitting industry in India to receive this prestigious recognition. Company has over 2,200 loyal dealers & 21 orientation centers countrywide. It produces Faucets, Taps, Sanitary ware, Water Heater, Bathroom & kitchen fitting likes, Wash basin taps, Single water Taps, Single Lever Mixer, Sensor’s taps Water saving .

Oversee the production of for all machining parts on CNC and VMC and auto shop machines.

Supervise and review production schedule, by studying and clarifying specifications, calculating requirements, assembling and weighing materials and supplies.

Responsible for Programming for CNC Turning,VMC and HMC machine and CAM Programming for VMC

Responsible for Design(CAD) & CNC Programming(CAM) for new developed parts.

Responsible for the entire supervision of the overhauling of all machinery and mechanical equipments.

Supervise routine scheduled servicing involving diagnosing and repairing faults either due to mechanical or electrical faults.

Monitoring the reassembling, testing, cleaning, and adjusting repaired or replaced parts and assemblies.

Verify the dimensions and accuracy of the products by using vernier caliper and micrometers.

Detect faults and malfunctions of the parts and determine extent of repair required.

Replace the required equipment for better performance and ensure work is completed within the time frame as per the specifications.

Maintain safe and clean work environment by following current good manufacturing practices and standard operating procedures, complying with regulations and monitoring environment.

Coordinate periodic physical inventories and stock of raw material, mechanical parts and components

Prepare and manage reports of inventory such as balance, shortage of mechanical equipments in order to maintain inventories at optimum level

Supervising routine scheduled servicing involving diagnosing and repairing faults either due to mechanical faults through mechanics.

Assemble and repair all types of industrial and press shop machines, mechanical parts of heavy industrial machines.

Assemble and fit pre-fabricated metal parts to build processing industrial machineries.

Install and inspect new development components to ensure better quality.

Responsible for Production planning for Machine shop.

Responsible for installing, maintaining and repairing mechanical & electrical wiring and fixtures of the machines.

Schedule & fixing the production target for every machine on weekly and monthly basis. .

Responsible for to guiding & training to the work forces for setting on CNC, VMC, HMC machining centers & in 5 axis machining.

Responsible for selection on new machine with Fixturing & tooling as per product requirement.

Selection and developing of tooling low cost automation for Conventional, CNC, VMC machines.

Diagnosis of machines with Fanuc control, Analysis of failure.VMC ATC & other mechanical failure.

Communicating technical specifications, negotiating with Vendors, monitoring Vendor performance to ensure cost effective supply of tool material.

Supervising & monitoring performance level of the workforces & Engineer for ensuring accomplishment of the target.

Responsible for all overall supervision of manufacturing and maintaining products as per requirement of delivery & quality.

Responsible for availability of the measuring devices to the operator related to the operation.

Localize and communalization of spare parts for machine.

Responsibility for proper guidance to the operator related to the operation occurring.

Responsible for implementation of 5’s at Shop floor.

Preparation Schedule & production report and maintaining all records.

Train and hire workers, apprentices, helpers and other labor and solve the work problems.

Supervise the repair and replacement of various parts like switches, sensor, Limit Switch, Read Switch in CNC & VMC machines.

Technical interaction with team members & seniors to improve the production and quality of products.

Monitoring the Process trend by using 7QC tools.

Preparation of Rejection Analysis and Maintenance History of All Machines.

Assistant Engineer

Nov. 2006 to Sep. 2007

SMC Pneumatics India Pvt. Ltd.- Noida, U.P.

SMC (INDIA) is 100% subsidiary of SMC Corporation Japan. There is only one manufacturing unit at Noida in India of worldwide SMC group .SMC India is manufactured a wide range of pneumatics product like:.

Pneumatic Products, Pneumatics Valves, Pneumatics Cylinder,Piston rod, Pneumatics Panel.

Supervise the maintenance and repairing of mechanical components, inspect processes and maintain quality assurance, ensuring highest productivity and quality levels

Responsible for Programming(ISO, CAM), Setting & tooling for CNC Turning, VMC and HMC, machines

Verify the dimensions and accuracy of the products by using vernier caliper and micrometers.

Responsible for new Product Design & Development on CNC, VMC and others SPM and conventional machines.

Conduct feasibility studies and implement programs to allow utilization of resources and materials.

Detect faults and malfunctions of the equipments and determine extent of repair and maintenance required.

Develop and Control production plan of mechanical components efficiently by using raw material, labor and achieve the production targets

Responsible for supervision of machining on auto line and maintaining products as per Schedule, Trouble shootings of work and quality control.

Coordinate periodic physical inventories and stock of raw / semi-raw material, mechanical parts machineries s and components.

Responsible for availability of the measuring devices to the operator related to the operation.

Carrying out various minor and major modifications of the equipment to enhance plant performance, zero breaks down and continuous improvement.

Monitor and co-ordinate the maintenance of machineries and tools used for production, repair and servicing.

Responsible for selection of tooling, consumable Cost reduction for for machine shop.

Responsible for installing, maintaining and repairing mechanical & electrical wiring and fixtures of the machines.

Responsible for implementation of 5’s at Shop floor.

Examining and inspecting machinery and mechanical components of machines by using hand tools and power tools

.Preparation Schedule & production report and maintaining all records.

Technical interaction with team members & seniors to improve the productivity and quality of products.

Train workers, apprentices, helpers and other labour and solve the work problems.

Monitoring the Process trend by using 7QC tools.

Preparation of Rejection Analysis and Maintenance History of All Machines.

Supervise the repair and replacement of various parts like switches, sensor, Limit Switch, Read Switch in CNC & VMC machines.

Hourly monitoring of work being done so that maximum output can be achieved in the shift.

Operating Engineer

May 2005 to Oct. 2006

Purolator India Limited - Gurgaon, Haryana

PUROLATOR is ISO 9001 & TS16949 certified company of ANAND GROUP (Gabriel, Spicer, Hackle etc.) Having collaboration With MAHLE and Manufacturing Automotive Parts for U.S.A. (Arvin), Maruti, Mico, Toyota etc. Its Manufacturing Automotive Parts Like: Air Filter, Fuel Filter, Lube filter, Piston Rod (Shock absorber)

Inspect, install and test of the automobile parts and machinery to be installed before and after installation and commissioning.

Responsible for the operating of CNC & VMC & other conventional machines.

Prepare and verify of contract specification, drawings and technical documents detailing full project specifications and implementing as per norms.

Examining and inspecting machinery and mechanical components of automotive machineries by using hand tools and power tools..

Maintain and ensured the standard of safety of working conditions of the unit/area, machine resolve their technical problems.

Examining and inspecting machinery and mechanical components of machines by using hand tools and power tools

Repairing and overhauling various mechanical parts of motor vehicles including engines, transmissions, and suspension systems

Responsible for repairing and maintenance of automotive components, engine overhaul, fuel injection and hydraulics.

Oversee the maintenance of machines by inspecting and testing parts, completing preventive maintenance .

Develop and Control production of mechanical components efficiently by using raw material, labor and achieve the production targets.

Coordinate periodic physical inventories and stock of raw / semi-raw material, mechanical parts machineries s and components.

Monitor and co-ordinate the maintenance of machine and tools used for production, repair and servicing.

Maintain the specification by using measuring instruments like vernier caliper and micrometers and other specialized measuring devices.

Assemble and packed, Lube Filters, Air Filters and various automotive parts.

Reassembling, testing, cleaning, and adjusting repaired or replaced parts and assemblies..

Education

Bachelor of Engineering : Mechanical Engineering, 2010

Institution of Mechanical Engineering Mumbai, Maharashatra, India

Polytechnic Diploma : Automobile Engineering, Dec. 2004

Government Polytechnic Ambala Ambala, Haryana, India

Skills

Auto cad, Automation, Automotive, Competitive, CNC,VMC,HMC,Turn Mill, COMPUTER LITERACY, Machining

Concept, Fixturing concept, Conversion, Diagnosis, Engineer, English, financial, Hindi, Instruction, ISO 9001, Lathe,

layout, Lighting, Machining, Machinist, Market, Mechanical, Meetings, MS Office, Mill, negotiating, PLC

programming, Pro-Engineer, Process design, process improvement, Production Manager, Programming, Solid Cam,

Mastercam, Delcam, Unigrafics, Solid works quality, quality improvement, quality control, requirement, Controller

Fanuc, Siemens, Mazak, Mori Seiki, Hass, Hurco, Six Sigma, Solid Works, Supervising, Supervision, trend, Trouble

shooting.

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