CURRICULAM VITAE

QA/QC Inspector (Mech/Piping/Pipeline/Welding&NDT)

MADHUSUDHANA RAO.TAMMINAINA

Email: ac3axi@r.postjobfree.com

MOB.NO: +974******** (DOHA-QATAR)

SKYPE ID: tmsrao1

Permanent address: H.NO: 4-16, S.R.A.S. SAINAGAR, PENDURTHI, VISAKHAPATNAM, A.P, INDIA, PIN-531173

SUMMERY OF EXPERIENCE

INVOLVED IN OIL AND GAS PROJECTS:

HPCL,IOCL,GAIL,ONGC,CAIRN ENERGY PROJECTS IN INDIA

SAMSUNG PROJECT(LPG), QP HALUL OFFSHORE project, UMM AL HOUL POWER Projects in Doha-Qatar

Hawiyah gas plant, Khurais SRB Project, Shabab-II pipeline project PETRO RABIGH PHASE-II(CP 1&2),SAUDI ARABIA

GASCO IGD Process plant, ABU DHABI

INVOLVED IN SUBMARIN CONTAINER JOBS:

Naval Dockyard, Ship Building Centre, ABJ SHIPYARD in India

INVOLVED IN PIPE MILL JOBS:

PSL Limited, JINDAL SAW LIMITED, WELSPUN CORP LTD in India

INVOLVED IN POWER PLANT PROJECTS:

Shimhadri Thermal Power Station, Kothagudem Thermal Power Station, Talcher Thermal Power Station Vijayawada Thermal Power Station, Nuclear Power Corp. Ltd.., Kaiga Project, Rajasthan Nuclear Power Plant in India

INVOLVED IN PIPELINE PROJECTS:

Mangala pipeline Development Project, Rajastan

Shabab-II pipeline project (Saudi Aramco), Saudi

Karanpur to Kashipur Pipeline Project (KMKPL), Moradabad

CONVERSANT CODES:

ASME SEC II Part A, B &C, SEC V, SEC VIII, SEC IX, ASME B 31.1,ASME B.31.3, ANSI B.31.4, API 1104@API 5L

TOTAL EXPERIENCE : 17 YEARS

Education & Training:

Diploma in Mechanical Engineering

HSC 10+2 (Maths, physics, chemistry)

CSWIP 3.1 (Welding Inspector Le-2),CERT NO- 49728

ASNT Level-II in RT, RTFI, UT, MPT, DPT and VT

Industrial Radiography Level-I from Bhaba Atomic Research Centre, India

Radiation Protection in Industrial Applications” from Supreme Council, Doha-QATAR

Radiation protection Permit for Industrial Radiographer From SAUDI ARAMCO (Permit No. 01193)

Career Highlight

SKILLS AND STRENGTH: Good knowledge of Construction, Inspection, Testing, Preparation of Hydro test packages, Preparation of Mechanical completion packages, Pre-Commissioning and Commissioning related to Oil and Gas, Petrochemicals, Pipelines/piping, Rotary and static equipments.

Employer: DEBAJ INDUSTRIAL SERVICES W.L.L

Designation: QA/QC Inspector(Mech/Piping/Welding)

Duration: FEB 2017 TO TILL DATE

Client: MOTT MACDONALD,HITACHI

Project: UMM AL HOUL INDEPENDENT WATER AND POWER PROJECT,

Responsibilities handled:

Inspection for Installation of Rotating Equipment include padding Elevation, Position, Orientation, Levelness, Lube oil Flushing Inspection, Preliminary shaft alignment, and Final shaft alignment and Solo run of Motor, Mechanical Runs Test of Pumps, Compressor, F.D Fan for boiler, Air Blowers monitor the various parameters such as Vibration, Bearing temperature, Noise, Flow and Pressure during first start up.

Inspection for Installation of Static Equipment include Padding elevation, Position, Orientation, Verticality, Levelness, Platform & ladder, Vessel Internal work, Vessel Box-up, etc.

Rotating equipment reverse/face & rim alignment, soft foot check motor solo run & run out/axial float check, piping to RE alignment, flange parallelism/offset & pipe strain & pipe spring support setting should not exceed the tolerance specified

Ensure that all Static equipment Alignment, leveling, verticality & plumpness, bolt tightening, foundation, grouting,, chipping, & padding.

Inspection for preservation, Soft foot / coupling preliminary alignment, coupling Final alignment with & without pipe connection by face enter / reverse alignment methods (RIM & FACE, TIR Values, DBSE with Dial gauges / inside micrometer ) and Levelness checking of Soleplate mounted / Channel mounted vertical pumps, Compressors using master level and Fin fan coolers alignment, Blade Angle, Tip clearance etc. Works as a part of a team and ensures the completion of all mechanical activities on site as per client’s requirements.

Employer: DAELIM SAUDI ARABIA CO. LTD.,

Designation: QA/QC RTFI Inspector.( Aramco Project Approved)

Duration: JULY 2014 to AUG 2016

Client: M/S Saudi Aramco& Sumitomo Chemical

PROJECT: RABIGH PHASE-II PETROCHEMICAL PROJECT (CP1&CP2)

Responsibilities handled:

Review the project specification and modify the NDT procedures as applicable spec requirements.

Review the Radiography films in accordance with the specified industry codes, standards

Verify applicable standards for approval & NDT dark room and viewing facilities

Attend site inspections, raise and close logbook entry and NCR,

Monitor and update all sub-contractors NDT activities, Coverage the NDT % and welder repair % as per project spc. Update the all NDT activities in CIMS(construction integrated management system)

Co-ordinate with NDT inspection department and maintaining documents

Reporting of RTFI disagreements on weekly basis to client RTFI and Project Inspection Department.

Employer: PARAM OFFSHORE PVT LTD

Designation: QA/QC Inspector(Welding & NDT).

Duration: Aug 2013 to MARCH 2014

Client: M/S Oil and Natural gas corporation Ltd

Customer: M/S Leighton Welspun India Pvt Ltd

Pipe Size : 12.75’’x15.9mmwt,16’’x22.2mmwt&20’’x20.6mmwt,Gr,X60MS/X60MO, PSL-2 (sour&offshore)

Pipe Manufacturing, External 3LPP & Concrete Weight Coating : Jindal SAW Ltd, Mundra, India.

PROJECT: ONGC (PIPELINE REPLACEMENT PROJECT-3, SEASON-2,HEERA DEVELOPMENT(Ph-ii),ADDITIONAL PIPELINE PROJECT :

Responsibilities handled: (pipe manufacturing)

Reviewed the Raw material certificates, calibration certificates, WPS, PQR, of all the project related documents, applicable codes and standards

Performed visual and dimensional examinations of plates and marked plate No, Heat No & Allotted pipe No.

As per approved QAP & client spec, Randomly witnessed &monitoring stage wise like edge milling, pipe forming, welding, cold sizing, cold expansion, end preparation, hydro test, ndt, review of radiographs, and final inspection like visual inspection, dents, misalignment of weld beads, cracks & leaks, undercuts, end flushing, hard spots, wall thickness, pipe length, straightness, diameter of the pipe end & body, out of roundness, &weight of the bare pipes.

Reviewed production test report certificates (chemical analysis, transverse tensile test Base and Weld, Guided bend test face and root and macro graphic testing)

Responsibilities handled: ( 3LPP Coating & External Concrete Weight Coating Pipes

Reviewing RAW materials certificates (cement, aggregate-Iron ore, water, Galvanized wire mesh) and Calibration certificates, as per the client spec and manufacture recommended.

Witnessing Mixed design Prior to start of work compressive strength, Dry density, Water to cement ratio& Water absorption,

Performed visual Inspection, Holiday test at 25kv, weighing of 3lpp coated pipes.

Randomly witnessed and monitor as per approved client spec and QAP visual inspection, measurement of circumference, application of curing compound, wire mesh position, green weight, continuity, Insulation resistance between steel pipe and reinforcement, cut back length and slope, Repair of coating and Water curing, Final Inspection, Handling storage and Transportation of CWC pipes.

Witnessing calibration of equipments (weighing scale, Holiday detector).

Employer: KHRAFI NATIONAL

Designation: QC Inspector(Piping/Welding & NDT)..

Duration: JAN 2012 to MARCH 2013

Client: GASCO. ABU DHABI GAS INDUSTRIES

Project: HABSHAN-5 IGD PROCESS PLANT,

Responsibilities handled:

Reviewing of all the project related documents, applicable codes and standards

Inspection and receiving of material stage wise piping and welding

Raw Material identification, MTCR Review and sampling and testing of Raw material

Witnessed of consumable testing as per ASME sec-II

Review of key plan, route equipments in P&ID & Isometric drawings

Witness performance and testing of welder and/or welding operator qualification

Performed fit-up and dimensional inspection, traceability of the spools and orientation

Performed Pre welding, during welding & Post welding inspections

RTFI for radiography films, accordance with the specified codes, standards, and procedures for the work.

Co-ordinate with NDT inspection department and maintaining documents

Conduct walk through,line checking and punch list with client

Verification of Piping Test packages, punch list preparation and testing piping systems.

Preparing punch list (A,A0 items) & identify the exceptional items for hydro test

Reinstatement inspection of flange joints bolt torque, permanent gasket, bolt nuts, equipment installation

Preparing final Dossire documents for hand over to the Project management

Employer: ABS INDUSTRIAL VERIFICATION (INDIA) PVT. LTD.,

Designation: QC Inspector(Pipeline/Welding & NDT)..

Duration: FEB 2011 to TILL DEC 2011

Client: CAIRN ENERGY INDIA LTD.

Project: SALAYA BHOGAT PIPELINE PROJECT, IOCL-CEIL SPURLINE AND TERMINAL PIPING

Responsibilities handled:

As per approved QAP & client spec, Randomly witnessed &monitoring stage wise like edge milling, pipe forming, welding, cold sizing, cold expansion, end preparation, hydro test, ndt, review of radiographs, and final inspection like visual inspection, dents, misalignment of weld beads, cracks &leaks, undercuts, end flushing, hard spots, wall thickness, pipe length, straightness, diameter of the pipe end &body, out of roundness, &weight of the bare pipes.

75 km of 24” dia. (API5L-X65) world’s first largest oil pipeline to feature continuous insulation and heating using Skin Effect Heat Management System (SEHMS) with buried cover of 1m of pipeline

Key responsibilities to carry out stage wise field inspection of cross country crude and gas pipeline

Reviewed design and contract documents, material specification and test certificates.

Vandalized successfully various PQT, Field joint coating (FJC),Liquid epoxy coating,Poly urethane foam coating,HDPE sleeve coating, Fusion bonded epoxy coating, 1” tube welding for SEHMS,24” & 8” Welding

Witnessed welders qualification test &Carried out field inspection of weld visual, Epoxy coating, PUF coating, HDPE sleeve coating & repairing & Monitoring and Witnessing construction progress of trenching, pipe welding, joint coating, lowering, tie ins, Restoration & Witnessed Hydro testing of pipeline and piping and As-build drawings

Interpret applicable drawings and other documents.&Perform Visual and Dimensional inspection.

Witness performance and testing of welder and/or welding operator qualification &

Interpret radiographs in accordance with the specified industry codes, standards, and procedures for the work.

Verification of pipe book and Piping Test packages, punch list preparation and testing piping systems.

2.5 Km of 12’’dia Export Pipeline to the IOCL Terminal with pigging facilities located at both the CAIRN and IOCL Terminals, Custody metering package, Blending package, Closer drain system and Instrument air distribution

Conducting inspections as per approved ITP

Inspection of all types of Fabricated supports,spring supports,Standard pipe supports

Review of pressure test packages for the newly installed lines

Witnessing Hydro Test,Pneumatic Test and Air blowing of plot piping and reinstatement

Employer: GERMANISCHER LLYODS INDUSTRIAL SERVICES.(GLIS)

Designation : QC Inspector(pipeline/Welding & NDT)..

Duration: June 2008 to Dec 2010

Client: CAIRN ENERGY INDIA LTD. and BHEL and Various

Project:

BARMER SALAYA PIPELINE & TERMINAL PIPING PROJECT (BSPL) – MANGALA PIPELINE DEVELOPMENT PROJECT (RAJASTHAN)

680 km of 24” dia. (API5L-X65) world’s first largest oil pipeline to feature continuous insulation and heating using Skin Effect Heat Management System (SEHMS) with buried cover of 1m of pipeline

Responsibilities handled:

As per approved QAP & client spec, Randomly witnessed &monitoring stage wise like edge milling, pipe forming, welding, cold sizing, cold expansion, end preparation, hydro test, ndt, review of radiographs, and final inspection like visual inspection, dents, misalignment of weld beads, cracks& leaks, undercuts, end flushing, hard spots, wall thickness, pipe length, straightness, diameter of the pipe end& body, out of roundness, &weight of the bare pipes.

Key responsibilities to carry out stage wise field inspection of cross country crude and gas pipeline

Reviewed design and contract documents, material specification and test certificates.

Vandalized successfully various PQT, Field joint coating (FJC),Liquid epoxy coating,Poly urethane foam coating,HDPE sleeve coating, Fusion bonded epoxy coating, 1” tube welding for SEHMS,24” & 8” Welding

Witnessed welders qualification test (WQT) and Conducting inspections as per approved ITP

Verify and monitor inspection,measurement and equipment validation

Conducting inspections as per approved ITP

Inspection of all types of Fabricated supports,spring supports, Standard pipe supports

Review of pressure test packages for the newly installed lines

Witnessing Hydro Test,Pneumatic Test and Air blowing of plot piping and reinstatement

Carried out field inspection of weld visual, Epoxy coating, PUF coating, HDPE sleeve coating & repairing

Monitoring construction progress of trenching, pipe welding, joint coating, lowering, tie ins, Restoration

Employer: Vetco Saudi Arabia

Designation: NDT INSPECTOR .

Duration: Oct 2007 to April 2008

Client :Saudi Aramco

Project: Shabab-II pipeline project ( Shaybah to abqaiq ) vandalize

Hawiyah gas plant, Saudi Arabia

Khurais SRB Project, Saudi Arabia

Responsibilities handled:

Carried out weld visual inspection

Carried out NDT and interpretation (RT, UT, MPT, PT )

Maintaining the documents according to clients requirements

Co-ordinating with client and contractor related quality issues

Employer: Pemco Inspection co., Dhoha

Designation: NDT INSPECTOR .

Duration: Nov2006 to June 2007

Client: Qatar Petroleum. Doha-Qatar

Project: Off Shore maintenance (halul Island) Doha-Qatar

Responsibilities handled:

Carried out weld visual inspection

Carried out NDT and interpretation (RT, UT, MPT, PT

Maintaining the documents according to clients requirement

Co-ordinating with client and contractor related quality issues

Employer: PSL LTD, Visakhapatnam.

Designation: QC&NDT Inspector.

Duration: Feb 2004 to Aug 2006

Project: Bangladesh gas transmission pipeline project

And various projects.

Responsibilities handled:

Carried out welders qualification test(WQT)

Carried out NDT interpretation(RT,UT,MPT,PT)

Carried out Pipe and weld visual,dimensional check according to the ITP and client specification

Maintaining the documents as per the requirement

Employer: : Sievert India Pvt Ltd, Qatar

Designation: NDT Inspector.

Duration: July 2003 to December 2003

Client: Qatar Petroleum. Doha-Qatar

Project: Samsung Project (LPG)

Responsibilities handled:

Carried out weld visual inspection

Carried out NDT and interpretation (RT, UT, MPT, PT

Maintaining the documents according to clients requirements

Employer: X-Tech Quality,Visakhapatnam.

Designation : NDT Inspector

Duration: Nov 2001 to May2003

Project:

Shut down and Maintenance in Hindustan Petroleum Corporation Ltd.,

Shut down jobs in Andhra Petro Chemicals Ltd

Responsibilities handled:

Hands on experience in RT, UT, MT

Carried out NDT interpretation (RT, UT, MPT)

Employer: Agnihotri NDT and Univerasl,Rawatbhata

Designation:. NDT Inspector

Duration: MAY2000 to Oct 2001

Project:

Nuclear Power corporation Ltd., (unit 3 and 4 ), Rawatbhata,Rajastan.

Responsibilities handled:

Carried out NDT interpretation (RT, UT, MPT and LPT)

Hand on Experience in UT, RT, MT

Employer: The NON-Destructive Testing co., Mumbai

Designation:. NDT Inspector

Duration:Dec1998 to April 2000

Project: Nuclear Power corporation Ltd.,(unit 3 and 4 ),Rawatbhata, Rajastan.

Responsibilities handled:

Carried out NDT interpretation (RT, UT, MPT and LPT)

Hand on Experience in UT, RT, MT

Employer: X-Ray Engineering co, Mumbai

Designation:. NDT Inspector

Duration:May1997 to Nov 1998

Project: Off-Shore Project, MDL, Mumbai

Responsibilities handled:

Carried out NDT interpretation (RT, UT, MPT)

Hand on Experience in UT, RT, MT

Employer: Quality Evaluation services, Visakhapatnam.

Designation: Radiographer

Duration: JAN 1996 to April 1997

Projects: HPCL Expansion Project Visakhapatnam

Shut down jobs in Andhra Petro Chemicals Ltd

Construction of Ravva Project, Amalapuram, A.P

Shut down jobs of Coal fired Boiler in Kothagudem Thermal Power Station, Palavancha, A.P

Shut down jobs of Coal fired Boiler in Talcher Thermal Power Station, Talcher, Orissa

Responsibilities handled:

Carried out NDT interpretation (RT,)

Hand on Experience in, RT

EQUIPMENTS HANDLED:

All Types of Remote Operated Gamma Cameras Such as Roli-1, Amertest 660, Spec-2T etc.,

X-Ray machines such as Chinese, Ronex and ICM Belgium

Internal X-Ray crawlers such as IPSI, France

Ultrasonic machines such as EX-10 and Micro Scan PX-20 Modsonic TFT, Krautkramer USM25, USM35

Ultrasonic thickness Gauge such as MP2002, DTM-2 LCDM, ETM-1 EDISON-ITC.

Magnetic particle such as Yoke method and Prod method

Off line UT: Fallon Ultrasonic Inc. (Canada) Fallon Ultrasonic

MARK IV and Mark V (10 independence Channels) Flaw

Detection system for scanning weld seam for Long and spiral saw pipes

Off line UT: Ultrasonic testing system (EEC) model ESM3S Version-I Flaw detection system for scanning weld seam for Long spiral saw pipes

PERSONAL DETAILS:

DATE OF BIRTH : 21st August,1973,

FATHER’S NAME : T. LAKSHMU NAIDU

NATIONALITY : INDIAN

RELIGION : HINDU

LANGUAGES KNOWN : ENGLISH, HINDI & TELUGU

PASS PORT DETAILS : Pass port No. P5220621

Date of Issue: 17-01-2017

Date of Expiry: 16-01-2027

PLACE OF ISSUE : Vishakhapatnam, India

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