Engineer Project Manager

TAO GONG

Permanent Resident Sugar Land TX *****

Automation / Electrical Engineer 713-***-****

TÜV Rheinland Safety Systems Engineer in Training ***.****@****.***

Summary

Senior Automation & Electrical Engineer with deep proficiency in Siemens PLC and DCS control system for the hardware and software in process/logic control in Logic and Process controls. Over 20 years of hands-on experience with Electrical systems panel design, programming, system testing with Control System / Electrical, instrumentation for plant start-up, operation, maintenance, and trouble-shooting. Ten years of Project Management experience / full life cycle support of projects to $20M with utmost consideration for safety, budget, schedule, quality, and environmental factors.

Employment History

Siemens PPAL Dallas 2017 till Now

1 Siemens PLC control system integration, configuration, programming, panel design, system commissioning and start-up of S7300/400, 1200/1500 with TIA Portal, Step7 software.

2 HMI/GUI and Siemens SIMATIC SCADA system of WinCC for the process-visualization system in monitoring automated processes for single-user system or multi-user system.

3 Siemens Motion control, AS-I and I/O-Link sensor configuration, field testing and trouble-shooting.

4 Siemens Safety PLC system configuration and field testing for Elevator, Turn-table, conveyors, Safety Access Door and Laser Scanners.

5 Vision Sensor programming and configuration and trouble shooting in hardware and software.

6 Robotic training and trouble-shooting.

7 Electrical Engineering in AC/DC specification, calculation, wiring diagrams design for single/3 phase for the PDU and local plan, electrical field commissioning and start-up.

Caterpillar Inc. Seguin TX 2016 -2017

Control System and Electrical Engineer

Rockwell Controllogix, Siemens TIA, Fanuc Robotics, Atlas Copco smart tools,

Servo, VFD, Motion control

Research, design, integration, test, troubleshooting and recommend solutions for the Industrial 4.0 diesel engine production line to reduce downtime. Program and troubleshooting for control system and robots to meet the production requirements and improve system compatibility. Research and analyze design proposals, specifications, schedule to determine time and cost feasibility to new production line projects. Work with internal plant customers to define system requirements and verify equipment and systems effectiveness for recommend revisions of new industrial control circuit designs.

Infratechnology Inc. Houston TX 2015 to 2016

Project Engineer & IEC (Instrument/electrical/Control system) Principle Engineer

Emerson DeltaV DCS system, Remote/Local Instrument & Analyzers;

MCC building

GTL, Syngas, Membrane, PFD, P&ID, PHA, Pilot plant plan

IEC Principle Engineer responsible for DCS, Electrical and Instrument standard implementation, engineering document specification, control system scope defining, control system selection. Emerson DeltaV system quotation and structure performance evaluation, control system network architectures development, system integration and application, instrument and control system I/O list, HMI process graphic planning, control narrative generating, system programming scope define, cause & effects matrix, function block diagrams confirm, system communication planning, instrument selection, control /on off valve calculation and selection, instrument data sheet specification, plant electrical devices and MCC calculation and selection for the plant with pump, compressor and generator, FGS and BMS for plant operation safety,

Working with Electrical engineering works for the NFPA70 standard / code application, standards and regulation about the scope defines, electrical equipment sizing, calculations, specifications and requisitions review for PDP/FEED, procurement support and recommendations. Participate to all Autocad drawings of panel design, local plan, plant cable plan reviews, updating . PFD’s, P&ID’s, PHAs and ESD/SIS operation manuals and construction guideline, test procedures for the plant safety and the control system control narratives development.

Jacobs Engineering Group Houston, TX 2012 to 2015

Sr. Instrument and Control System Engineer

DCS/SIS/PLC; P&ID, PHA, SIL, LOPA, RAC; Instrumentation; SPI

Senior Automation Control Engineer responsible for DCS, PLC and field gauges standard implementation, document specification, electrical and control component selection, and control module defining, control system configuration, HMI graphic layout design, SCADA, and PLC system construction and communication, system Integration, system FAT, control system Installation, field system staging and testing, plant start-up, operator supervising, plant performance consultation, various standards (ATEX, CE, IEC, NEC, API etc.) for instrument selection, calculation, wiring design, Instrument control system installation, communication with DCS, calibration with control system, and collaboration with multiple disciplines and clients.

Senior Instrument & Control System Engineer Marathon Galveston Bay Refinery Duties included safety critical loop identify, risk evaluation, Cause & Effect Matrix generation review, SIL/SIS, LOPA calculation, field tagging information check for the turnaround, package drawings, data sheets; checklist including instrument Tags, maintain procedures, hours and field tools requirements with the updated data sheets and drawings; QA/QC, SAP configuration documents, MP documentation for the DCS and SIS system FAT and plant units turn-around.

Instrument Engineer, Phoenix Project, TPC Group. Duties included instrument calculations, selection and specification

Instrument Engineer, TPC-Group MTBE project. Responsible for control valve, on/off valves calculations, selection and specification for project.

Instrument and System Engineer, Arkema. Responsible for control valve, flow meter, pressure regulator, pressure transmitter calculations, selection and specification for project.

Control Engineer, Syngas Project, ExxonMobil. Responsible for control system and SIS system hardware specification, configuration.

Instrument Engineer, MA Project, Arkema. Responsible for instrument calculations, selection and specification.

Sinopec Chengdu Hua-xi Chemical Engineering China 1994 to 2012

Project Manager & Principle Instrument/Electrical/Control System Engineer

DCS: Emerson, Honeywell, Foxboro, Yokogawa, ABB, Siemens, Rockwell

PLC: Siemens, Rockwell, Mitsubishi, HMI: Citect, Wonderware, WinCC,

Instrument: Transmitters, Sensors, Gauges of pressure, temperature, flow, level,

Process: Hydrogen, Oxygen, Nitrogen, CO2, CO, PVC, Syngas,

Eighteen years in the gas purification Pressure Swing Absorption /SMR Unit with compressor package, vacuum package, desulfurization unit and burners unit. Accountable for researching, developing, designing, programming and managing a variety of control systems, instrument, facilities, components, and products for lifecycle status. Participated in control system and instrument planning, cost development, management, and scheduling for assigned projects. Directed activities to ensure that construction, installation, and operational testing conformed to functional specifications, recognized codes and standards, and customer requirements.

Project Manager and Senior Control Engineer Siemens PCS7 System and S7-400 configuration for PSA process Unit of Syngas, including blower and compressors. PSA process Unit, blower and compressor Unit of Reform gas in Sinopec Shan-dong Qing-Dao Refinery. First Siemens PCS7 system application in Petrochemical worldwide.

Senior Control Engineer, Da-Hu group: 5000NM3/H Oxygen Purification Unit for AB 1756-controllogix system configuration (blower and vacuum pump included).

Senior Control Engineer for Siemens Step7+WinCC S7-300 redundant+ ET200M Profibus network&system selection, hardware design, system configuration and software development

Project Manager and Senior Control Engineer Sinopec Yang-zi Petrochemical Hydrogen Purification Unit; Sinopec Qi-Lu Petrochemical 60000NM3/H reformed gas Hydrogen Purification Unit, Honeywell C300 system configuration and programming for the sequence control of Pressure Swing Absorption and Cooker.

Senior Control Engineer, CNPC Xing-Jiang Du-San-Zhi Petrochemical 80000NM3/H reformed gas Hydrogen Purification Unit and 40000NM3/H shift gas Syngas and Hydrogen Purification Unit, blower and lower pressure compressor included, Honeywell C200 system configuration and software development for the sequence control of Pressure Swing Absorption and SMR.

Senior Control Engineer, Shanxi Jing-Tai Chlor-Alkli Chemical Co, Ltd: 6000NM3/H VTPSA Polyvinyl Chloride tail-gas recovery and captive power plant fuel gas balance unit with Honneywell Experion for the Batch and Sequence control.

Project Manager and Senior Control Engineer BASF-YPC LLC CO2 Purification Unit Emerson DeltaV system configuration and programming for the sequence control of Pressure Swing Absorption.

Project Manager and Senior Control Engineer, Sinopec Hai-Nan Petrochemical 80000NM3/H reformed gas Hydrogen purification Unit and 60000NM3/H shift gas Hydrogen purification Unit, compressor included for FOXBORO IA70 system configuration and software development.

Senior Control Engineer, Sinopec Yangzi Petrochemical Aromatics 20000NM3/H dry gas Hydrogen Purification Unit for Yokogawa CS3000 system configuration and programming.

Project Manager and Senior Control Engineer, San-Dong Yan-Tai Ju-Li Group 20000NM3/H CO PSA Purification for ABB AC800 Freelance system configuration (turbine compressor and vacuum pump included).

Education: B.S. Electrical Engineering, Sichuan University of Industry, 1991

TECHNICAL

Certifications: PMP-2010, ID 1890113

TUV in training

Siemens Automation Expert

References Available Upon Request

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