Engineer Manager

RAJESAHEB SUNDARRAO DAWKAR

Mobile: 086******** /865-***-**** ~ E-Mail:********@*****.***/********@*****.***

Can be headhunted for senior level managerial assignments in Maintenance & Operations with a growth oriented organisation.

Location Preference: Navi Mumbai & Mumbai Region.

Synopsis

Bachelor Mechanical Engineering (B.Tech-Mechanical) professional with over 21 years of rich experience in Maintenance, Operation, Production Planning, Quality Assurance and Team Management.

Currently serving at Deepak Fertilisers & Petrochemicals Ltd, Taloja as Sr.Manager (Mechanical).

Expertise in managing maintenance functions for reducing breakdown / downtime & enhancing operational reliability of equipment and systems.

Demonstrated abilities in working on maintenance initiatives, thereby bringing down equipment breakdown & achieving annual costs savings.

Adept at identifying key quality issues, analysing root cause & taking steps for preventing the occurrence.

Demonstrated abilities for procuring materials & in taking cost savings initiatives for enhancing operational efficiency.

An effective communicator with excellent relationship management skills and strong analytical, leadership, problem solving & organizational abilities.

Knowledge Purview

PLC Programming:

Gas turbine, Natural Gas fired Boilers, Heat recovery steam generators having DCS and PLC SCADA control system, steam Turbine generators, (Back Pressure, condensing, and Extraction cum condensing steam turbines),DM plant, Cooling tower, Vapor Absorption Machine, Instrument air compressors,Air driers etc.

Power and Steam Generator Boiler:

20 TPH capacity 2nos Natural gas fired Boilers of working pressure 40 bar.

30 TPH capacity 1 no Natural gas fired Boilers of working pressure 40 bar.

8TPH capacity natural gas fired Boiler of working pressure 17.5 bar.

11.5 TPH 1no HRSG without supplementary firing,

22Tph capacity 2 no’s HRSG with supplementary gas firing (Fuel natural gas) boilers of working pressure 40 bar.

ALL above boilers and HRSG have PLC SCADA control system. 7.5 MW capacity 1no,4.5 MW capacity 2 nos Gas turbines.

Instrument air compressors 3nos 750 CFM and 1 no 1250 CFM screw compressor.

Cooling Tower capacity 6500 cq mtr per hr.

D.M.Plant having capacity 40 cq mtr per hr having 2 streams.

Utilities:

Responsible for steam management.

Quickly understand the plant status i.e Boilers, utilities, and power plants, review the equipment under maintenance and the work permits in force.

Assess the job any hazard associated with it, eliminate/minimize the hazard and extend or release work permits for maintenance as per procedure.

Ensuring the smooth operation of the plants by scanning the load/parameters on the boilers, DM plant, Instrument air section,power plant and other utilities, matching the production and consumption figures and instruct the operators to optimize the parameters/loads for efficient operation.

Ensuring that all the consumption of raw materials are as per norms and are available, if any shortfall of raw materials exist,the material to be procured from stores as authorized or plant in charge to be informed immediately so that the resources are available to the production line in time.

Ensuring no abnormalities in field operations by taking a round of the plants at least twice in the shift to check for leakages, normal running and lubrication of equipment, plant housekeeping, and unsafe conditions and take corrective actions if required.

Adhering to pollution control norms by ensuring that the effluents from the boilers and utility plants are as per norms in terms of quality and quantity.

Reporting to the Plant in charge about status of the plants, generation and consumption patterns, deviations from prescribed norms, raw material requirement, any plant abnormalities and unidentified problems,adopting the changes required and communicating necessary information down the line.

Others

Managing the smooth and efficient operation of 150 TPH high pressures Boiler and 30 MW steam turbine having DCS as well as its utility.

Preparing the different MIS reports related to Co Generation plant and . utilities Equipments Handling man power, Executing different maintenance jobs by engaging different external agencies, executing the different jobs by maintenance and fabrication contractor .Planning of different job during shutdown and preparing spares procurement plan, fixing engineers and operators responsibility during shut down, Training to newly joined engineer, boiler and turbine operators. Taking care of safety during execution of different jobs. Close monitoring of shutdown & start up activities. Co-ordination with all other plant in charges for smooth operation. Periodically check for the performance trials for the diff equipments. Preparing energy saving proposals and get it approved from the management, execute

Commissioned Steam Boilers, Cogeneration plant, Refrigeration plants, Cooling towers, Instrument Air Compressors, Air Dryers, HVAC System, Water treatment Plants.

Involved in design, selection, planning and implementation of energy conservation projects. Erection, installation, commissioning and maintenance of Back Pressure Steam Turbine. Design, Erection, installation, commissioning of Heat Recovery Unit to recover heat from refrigeration plant.

Motivating & training of subordinates. Training process people for optimization of energy and eliminate wastage.

Career Scan

Since June’2011 working in Deepak Fertilisers & Petrochemicals Ltd, Taloja Sr.Manager (Mechanical)

Key Deliverables

Maintenance & Operations

Scheduling and planning predictive, preventive and shutdown maintenance of equipment.

Proactively identifying areas of obstruction / breakdowns and taking corrective steps to rectify the machines through application of troubleshooting tools.

Devising and implementing checks and ensuring compliance of safe and sound technical practices for the smooth functioning of the plant with the aim of achieving zero electrical failure.

Production Planning / Troubleshooting

Identifying production targets and achieving the same within time and cost parameters.

Providing technical support to all projects, ensure performance of various equipments and providing troubleshooting support for the machines and systems.

Streamlining new process concepts for production optimization and adopting cost reduction techniques.

Quality Management

Establishing quality standards for TQM, Kaizen & 5’S; implementing quality control systems to enhance the quality & safety issues.

Monitoring the proper documentation process.

Identifying areas of quality and taking steps to correct & prevent the occurrence.

Practicing quality standards with key emphasis on improving quality.

Material Management / Spare Parts Management

Identifying the material requirements and nesting of materials.

Conducting advance planning of procurement functions, involving cost estimation, contract negotiations & finalization for purchase of all capital equipment, raw materials, spares and consumables.

Overseeing the spare parts planning for identifying the quantity of material requirement and material procurement with an effective planning and control.

Conducting installation of new machines & equipment as well as handled the cross checking of MIDC / MSEDCL bills.

Man Management

Incorporating bonded teamwork and managing healthy environment.

Liaising with the contractors & their employees.

Training & monitoring the performance of team members to ensure efficiency in service operations and meeting of individual & group targets.

Significant Highlights

Successfully conducted the machine breakdown failure analysis study and energy saving case studies.

Managed a team of 14 personnel.

Mentored as Facilitator for QC Circle related with Energy Conservation Activities.

Streamlined the air reduction practises for entire plant by installing Intermediate Controller for air header to optimise air consumption with cash reward & certificate.

Previous Assignments

June’2009 – June’2011 with Gangakhed Sugar & Energy Ltd, Gangakhed Dist. Parbhani works as Deputy Plant Manager (Co-generation)

June’2008 – June; 2009 with Gaps Power & Infrastructure Pvt. Ltd. Aurangabad. Works as Shift Engineer

Feb’2001 - June’2008 with Samarth S.S.k. Ltd. Ambad Dist. Jalna Works as Asst. Engineer.

Jan’1996 - Feb’2001 with Shri- Gajanan S.S. k. Ltd, Beed Works as Asst. Engineer.

Technical Trainings

B.Tech (Mechanical) completed from Karnataka State Open University in 2016 securing 75% marks.

Boiler Operation Engineer (BOE ) Maharashtra State in 2001

Diploma in Mechanical Engineering from Maharashtra state Board Technical Education in 1996 securing 65% marks.

H.S.C. (SCI.) Exam in Aurangabad Board in 1991 with 61% marks.

S.S.C. Exam Aurangabad Board in 1989 with 58% marks.

MS Office / Open Office Training in MS Word, MS Excel & MS PowerPoint.

Completed TPM Application level training from Kaizen-Institute-Japan’s Masaaki in Dec-2016.

Scholastics

Boiler Proficiency from( M.S) in 2001 ( Operation )

Software Skills: Well versed with MS Word, MS Excel & MS PowerPoint and other Internet Applications.

Personal Snippet

Date of Birth : 11st August, 1973.

Address : Flat No. 10, ‘Bhagirathi Sadan’ CHS, Plot No.04, Bhujbal Wadi, Sector 15A New Panvel – 410206, Navi Mumbai, Maharashtra.

Linguistic Abilities : English, Hindi & Marathi.

Passport Number : N3969239.

Contact this candidate