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Principal Process Engineer

Location:
Chesterfield, MO, 63017
Posted:
January 21, 2018

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Resume:

ANDREW V. GRAMMATIKOV

Chesterfield, MO ***** 832-***-****

ac34lb@r.postjobfree.com

https://www.linkedin.com/in/andrew-grammatikov-85704130/ 1

OBJECTIVE

To secure a position where my education and work qualifications can contribute to continued personal and company growth. QUALIFICATION AND SKILLS

Highly accomplished and results-focused Professional with degree in Chemical Engineering and over 20 years of diverse design and plant experience. Apply practical experience acquired during completion of field assignments at petrochemical facilities and biorefineries in the US and overseas. Actively seeking full time employment in a company where my education and work qualification can contribute to continued personal and company growth. Willing to relocate. Willing to travel up to 50%, including international.

Professional Skills include:

• Industrial (waste) water treatment;

• Development of Process Flow Diagrams;

• Development of Piping and Instrumentation Diagrams;

• Computer modeling using Simulation Software Aspen HYSYS®, Pipe Flow®, ChemCAD, and HTRI®;

• Heat and Material Balance Calculations;

• Process and Utility Equipment Design and Sizing Calculations;

• Hydraulic Calculations;

• Control Valve Sizing and Restriction Orifice Calculations;

• Scenario Analysis and Relief Valve Sizing Calculations;

• Utilities System Design and Analysis;

• PHA Reviews and HAZOP Studies;

• Process optimization and Scheduling;

• Marketing Strategy and Market Analysis;

• Ethanol Fermentation.

PROFESSIONAL EXPERIENCE

VESTAL CORPORATION, Chesterfield, Missouri Jan 2016 – Present Lead Process Engineer

Main duties include the following:

- Lead process engineer for select projects;

- Manage assigned process engineering team on select projects;

- Perform Engineering studies, detail design, calculations, schedules, estimates, inspections on assigned projects;

- Perform Piping design, Pressure drop, Flow rate, and Pump head calculations, Pump selection using Pipe Flow® Software;

- Provide Process Engineering leadership, quality control, and mentoring and assist with performance evaluations of the select mechanical & process staff;

- Prepare scope of work, deliverables and budgets for select engineering proposals. For example, Well Water/Industrial Waste Water/Water Recovery/Treatment Plants, and Site Utility Proposals for state of the art grassroots Constellation Brands, Inc. brewery in Mexicali, Baja California, Mexico.

- Assist as necessary recruiting process engineering staff;

- Participate in business development presentations;

- Oversee recording of process documentation;

- Mechanical Engineering support when needed. For example, during an expansion of existing Constellation Brands, Inc. brewery in Nava, Coahuila, Mexico.

ANDREW V. GRAMMATIKOV

Chesterfield, MO 63017 832-***-****

ac34lb@r.postjobfree.com

https://www.linkedin.com/in/andrew-grammatikov-85704130/ 2

ABENGOA, Chesterfield, Missouri Jul 2015 – Dec 2015 Lead Process Engineer

Led Process design and detailed engineering of Fulcrum GTL project. This refinery is designed to convert more than 200,000 tons of Municipal Solid Wastes from the local landfill to FT synthetic crude that will be upgraded to more than 10 million gallons of jet fuel per year. Facility is located in the Tahoe-Reno Industrial Center, Storey County, Nevada, which is approximately 20 miles east of Reno, NV.

Reviewed and checked following Process Engineering deliverables: equipment specifications, bids technical evaluation and recommendation, piping specifications, BFDs, PFDs, UFDs, Material & Energy balance, P&IDs, Hydraulic Calculations, Relief Valve, Line, and Pump Sizing.

Assisted with training other engineers by providing instruction on new technologies and/or a specialization. Effectively communicated technical solutions and concepts to Management. Ensured effective communications among other engineering disciplines. Used computer modeling and simulations software Aspen PLUS® to design and evaluate processes. VENTECH ENGINEERS INTERNATIONAL, LLC, Pasadena, Texas May 2012 – Apr 2015 Senior Process Engineer

Coordinated and led: small to mid-scale LNG, NGL’s, and Ethylene projects ($100+ million). Prepare and maintain BFDs, P&ID's, PFD’s, and UFD’s, including H&MBs. Equipment sizing calculation and preparation of process data sheets. Led hydraulic calculations, associated with P&ID development. Preparing utility balances and diagrams. Executing process calculations and simulations. Assessing the adequacy of the existing processes and equipment. Designing, observing installation and commissioning of new and used production units, (i.e., modifications and upgrades) and troubleshooting existing processes. Specifying waste water treatment packages for refineries and LNG plants. These packages normally included design documentations, specifications, operating and maintenance manuals for all of supplied equipment, e.g. oil-water separators, clarifiers, pumping and filtration systems, MBRs, and etc.

Designed and evaluated emergency relief systems such as PSVs, rupture disks, and venting systems for new and existing plants. Applying FEL, FEE, and FEED processes to optimize projects. Using computer modeling and simulations software Aspen HYSYS® and HTRI® to design and evaluate processes and equipment. Ensuring that all aspects of an operation or process meet specified regulations. Greenhouse gas emissions inventory and related calculations for refinery projects. Preparing and maintaining safety and environmental aspects, providing input to staff annual performance review, attending HAZOP/LOPA studies. Reviewed equipment and instrumentation specifications to ensure equipment and materials are produced and installed as per OSHA, EPA, NFPA, ASME, API, etc., and company's engineering standards and specifications. Led a group of 5 - 7 licensed Engineers in company’s branch in Alabang, The Philippines, doing Detail Engineering of Utility areas. I was responsible for group’s man hours, work distribution, and performance. Mentored junior Process Design Engineers. Heavily involved in process design and detailed engineering of following major projects: 1. 2014 – 2015, 250 BPSD GTL Project being engineered and fabricated for joint venture between Waste Management, Inc., Ventech Engineers International LLC, NRG Energy, Inc. and Velocys plc, to produce renewable fuels and chemicals from biogas and natural gas. The facility will be located at Waste Management’s East Oak site in Oklahoma; 2. 2012 – 2014, TTOPCO CPF II, Two Crude Stabilizer Units, 90,000 bbld total, a project being engineered and fabricated for the TAQ TAQ OPERATING COMPANY LTD (TTOPCO), jointly owned by Genel Energy PLC of Turkey and Addax Petroleum International Ltd, wholly owned by Sinopec for the conduction of petroleum operations under a Production Sharing Contract (PSC) in the Taq Taq License Area in Northern Iraq.

ANDREW V. GRAMMATIKOV

Chesterfield, MO 63017 832-***-****

ac34lb@r.postjobfree.com

https://www.linkedin.com/in/andrew-grammatikov-85704130/ 3

VOGELBUSCH U.S.A., INC., Katy, Texas Jun 2007 – May 2012 Senior Process Engineer

Reviewed design deliverables such as H&MB’s, PFDs and stream data, P&ID’s including sizing of lines; generating line lists, instrument and equipment specifications (pressure vessels, pumps, columns, agitators, industrial waste water equipment, MBRs, and various types of heat exchangers); preparation of process descriptions and detailed operating instructions; engineering research: thermodynamics, biomass processing and extraction, and separation technologies. Designed and evaluated emergency relief systems such as PSVs, rupture disks, and venting systems for new and existing plants. Liaised with operating plants and provided consulting services to the clients. Visited plants on a regular basis to check and update operational data and optimize these systems. Heavily involved in walk downs, precommissionings, commissionings, and startups of new plants and providing theoretical and practical training to plant personnel, and interfacing with plant senior management.

Responsible for Fermentation, Utilities, and Chemicals. Involved in process design, basic/detailed engineering, commissioning and startup service of following major projects:

1. 2012 – The commercial-scale 2G cellulosic ethanol Biorefinery of ABENGOA Bioenergy Biomass of Kansas utilizes ABENGOA’S own proprietary enzymatic hydrolysis technology to produce 25MGY of ethanol and 21MWY of electricity. The facility is located in Hugoton, KS;

2. 2012 – 40MGY Promaíz is the largest bioethanol production Biorefinery in Argentina, Alejandro Roca, Córdoba Province; 3. 2011 – INEOS Bio’s 2G bioethanol waste-to-bioenergy Biorefinery near Vero Beach, FL. It can manufacture 8 MGY of cellulosic ethanol under the new Renewable Fuel Standard and provide renewable power for 1400 homes in the area; 4. 2010 – 100 MGY of fuel ethanol molecular sieve dehydration Biorefinery set up by EthylChem Ltd. at the Pointe-a-Pierre refinery, Trinidad & Tobago;

5. 2009 – Biorefinery of ABENGOA Bioenergy of Illinois, LLC utilizes technology licensed by Vogelbusch USA, including the Vogelbusch MulticontTM continuous fermentation process, to produce 88MGY of fuel ethanol and approximately 551.2MlbY of DDGS. The facility is located in Madison, IL;

6. 2009 – Biorefinery of ABENGOA Bioenergy of Indiana, LLC utilizes technology licensed by Vogelbusch USA, including the Vogelbusch MulticontTM continuous fermentation process, to produce 88MGY of fuel ethanol and approximately 551.2MlbY of DDGS. The facility is located in Mt. Vernon, IN;

7. 2009 – One of the largest dry corn milling bio refineries in the world set up by Tharaldson Ethanol utilizes technology licensed by Vogelbusch USA, including the Vogelbusch MulticontTM continuous fermentation process, to produce 124MGY of fuel ethanol. The facility is located in Casselton, ND; 8. 2008 – Biorefinery of Altra Indiana, LLC utilizes technology licensed by Vogelbusch USA, including the Vogelbusch MulticontTM continuous fermentation process, to produce 93.2MGY of fuel ethanol and approximately 551.2MlbY of DDGS. The facility is located in Coverdale, IN;

9. 2007 – Biorefinery of ABENGOA Bioenergy of Nebraska, LLC utilizes technology licensed by Vogelbusch USA, including the Vogelbusch MulticontTM continuous fermentation process, to produce 88MGY of fuel ethanol, approximately 275.6MlbY of DDGS, and approximately 661.4MlbY of WDGS. The facility is located in Ravenna, NE. DELPHI AUTOMOTIVE LLP, Warren, Ohio Jan 2007 – Jun 2007 Environmental Engineer (contract)

Ran the entire Waste Water Treatment Plant during night shifts; processing calculations; maintaining a safe and clean work environment by complying with procedures, rules, and regulations (ISO 14001); waste characterization in accordance with DOE Orders; ANDREW V. GRAMMATIKOV

Chesterfield, MO 63017 832-***-****

ac34lb@r.postjobfree.com

https://www.linkedin.com/in/andrew-grammatikov-85704130/ 4

work with EPA NPDES (Clean Water Act Section 402, 40 CRF 122) permit application preparation, requirements and compliance; preparation of charts and graphs by processing statistical information; preparation of technical reports by collecting, analyzing, and summarizing information and trends; conferring with management and engineering staff; calling for repairs; evaluating new equipment and techniques; updating professional and technical knowledge by participating in educational opportunities; providing expertise to the facility in environmental control and possibly energy utilization. Ensured the facility and processes are in compliance with evolving EPA regulations and current engineering and scientific technologies. Developed procedures in response to developing environmental regulations and legislation. Obtain operating permits in compliance with permit conditions. Other duties included: inspections, waste sampling and testing, and emergency response coverage, attending HSE meetings and HAZOP/LOPA studies. ST. PETERSBURG STATE TECHNICAL ACADEMY, St. Petersburg, Russia Aug 1994 – Dec 2006 Senior Research Chemist (Pilot refinery)

10+ years of experience in planning and managing projects to develop and advance new process chemical technologies from the laboratory and pilot scales to industrial implementation. Broad experience in design and work with demo- and experimental reactors including reactor scaling-up. R&D experience in gasification and GTL technology. Supervising tasks of process engineering on studies, proposals, project research and development, processing conceptual development, material balance development, processing calculations; engineering research; development of plant biomass to 2G cellulosic ethanol chemical treatment processes including wastewater recycling and waste recuperation; maintaining database by entering, verifying, and backing up data; identification of chemical and physical properties of substances by conducting analyses; ensuring operation of equipment by completing preventive maintenance requirements; reviewing professional publications; participating in professional societies; contribution to team effort by accomplishing related results as needed. Review, develop and improve Standard Operating Procedures, and contribute to employee training as needed.

10+ years of experience in Kinetics and Heat Transfer limitations of chemical reactions. Solid experience with Non-Linear Dynamics and Mathematical Modeling. Work in various environmental program areas including wastewater. In wastewater program area, involved in: maintaining/upgrading Industrial wastewater treatment plants; engineering of wastewater treatment systems

(including gravity, pressure and membrane filtration, MBRs, desalination, and flocculation) for large scale refineries; engineering of pilot (refinery) equipment; run the pilot refinery; determination of feed/makeup water conditions by conducting laboratory analysis in process evaluations and start up assistance; documentation of wastewater characteristics by recording test results on spreadsheets. EDUCATION

Ph.D. CHEMICAL ENGINEERING 2001

St. Petersburg State Technical Academy (accredited University), St. Petersburg, Russia M.S. CHEMICAL ENGINEERING 1994

St. Petersburg State Technical Academy (accredited University) St. Petersburg, Russia B.S. CHEMICAL ENGINEERING 1993

St. Petersburg State Technical Academy (accredited University) St. Petersburg, Russia CERTIFICATION AND TRAINING

03/2017, Certificate of Completion of Training

MSHA 30 CFR Part 46

1/2015, Certificate of Completion of Training

Aspen Technology, Aspen HYSYS Engineering Courses: The Aspen Exchanger Design and Rating (EDR) ANDREW V. GRAMMATIKOV

Chesterfield, MO 63017 832-***-****

ac34lb@r.postjobfree.com

https://www.linkedin.com/in/andrew-grammatikov-85704130/ 5

8/2014, Certificate of Completion of Training

Aspen Technology, Aspen HYSYS Engineering Courses: Aspen Flare System Analyzer; Process Modeling; Building MS Excel User Interfaces for Aspen HYSYS Simulations Using Aspen Simulation Workbook; Aspen Process Economic Analyzer 4/2014, Certificate of Completion of Training

MMI Engineering, Advanced Analysis Methods in Technical Safety Engineering and Structural Response (1 Credit Hour) 01/2014, Certificate of Attendance

Ventech Engineers International, LLC, NSPE Code of Ethics as Revised July 2007 (1 Credit Hour) 09/2011, Certificate of Completion of Training

Tranter, Inc., Heat Transfer Seminar (6 Credit Hours) 05/2011, Certificate of Completion of Training

Renewable Fuels Association & Ethanol Emergency Response Coalition, Ethanol Safety Seminar (5 Credit Hours) 08/2010, Certificate of Completion of Training

Tranter, Inc., Heat Transfer Seminar (6 Credit Hours) 11/2007, Certificate of Achievement

Chemstations, Inc., CHEMCAD Basic Course in Professional Process Simulation 02/2007, Certificate of Achievement

Transportation Skills Programs, Inc., Hazardous Materials & Waste Management and Compliance Seminar (The DOT/EPA/OSHA mandatory annual and triennial review of the hazardous materials and waste communications and management regulations) 02/2007, Hazard Communication Training

DELPHI Packard Electric Systems, BET 62001884, BET 620*****-**/2007, Hazard Specific Training

DELPHI Packard Electric Systems, BET 62000627, BET 62000628, BET 62000629, BET 62000630, BET 62000631, BET 62000632, BET 62000633



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